1996 ACURA RL KA9 manual radio set

Cruise Control

Set/Resume/Cancel Switch Test/Replacement (cont'd)

6. Check for continuity between the terminals of the

combination switch harness connector in each switch

position according to the table.

If there is continuity, and it matches the table,

the switch is OK.

If there is no continuity in any positions, go to

step 7.

7. Carefully remove the set/resume/cancel switch cover

by prying between the cover and the switch in the

sequence shown.

SET/RESUME/CANCEL

SWITCH

SET/RESUME/CANCEL

SWITCH COVER
8. Remove the two screws, and disconnect the 4P con-

nector. Then remove the switch.

SET/RESUME/CANCEL SWITCH

SCREWS

9. Check for continuity between the terminals in each

switch position according to the table.

If there is continuity, and it matches the table,

replace the cable reel.

If there is no continuity in any positions, replace

the switch.

10. If all the tests prove OK, reconnect the battery cables,

and enter the anti-theft code for the radio. Then enter

the customer's radio station presets.
Terminal side of

male terminalsProCarManuals.com

Engine Removal/Installatio n
Removal
Make sur e jack s an d safet y stand s ar e place d properl y
an d hois t bracket s ar e attache d to th e correc t position s
o n th e engine .
Mak e sur e th e vehicl e wil l no t rol l of f stand s an d fal l
whil e yo u ar e workin g unde r it .
CAUTION :
Us e fende r cover s t o avoi d damagin g painte d sur -
faces .
Unplu g th e wirin g connector s carefull y whil e holdin g
th e connecto r portio n to avoi d damage .
Mar k al l wirin g an d hose s t o avoi d misconnection .
Also , b e sur e tha t the y d o no t contac t othe r wirin g
o r hose s o r interfer e wit h othe r parts .
NOTE : D o th e PC M Memor y Settin g afte r reconnectin g
th e batter y (se e sectio n 11 ).
1 . Mov e th e fron t passenger' s sea t forward .
2 . '9 6 - 9 8 models : Remov e th e suppor t strut s fro m th e
hood . Fi x th e hoo d i n a vertica l position , the n rein -
stall th e suppor t strut s b y usin g 6 x 1. 0 m m bolts .
'99 - 0 1 models : Remov e th e hoo d (se e pag e 20-73 ).
6 x 1. 0 m m bol t
SUPPOR TSTRUT
3. Mak e sur e yo u hav e th e anti-thef t cod e fo r th e radio ,
the n writ e dow n th e frequencie s fo r th e radio' s pre -
set buttons .
4. Disconnec t th e batter y negativ e termina l first , the n
th e positiv e terminal .
5 . Remov e th e stru t brace .
STRUT BRAC E
8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,16 Ibf-ft )
6. Remov e th e engin e cover .
NOTE : Tighte n th e bolts/nut s o n th e engin e cove r i n
th e numbere d sequenc e show n ( - ).
6 x 1. 0 m m9.8 N- m (1. 0 kgf-m , 7. 2 Ibf-ft )
ENGIN E COVE R
6 x 1. 0 m m9.8 N- m (1. 0 kgf-m ,7.2 Ibf-ft )
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Engine Removal/Installatio n
Installation (cont'd )
5. Instal l th e transmissio n beam , the n tighte n th e bolt s
in th e numbere d sequenc e show n ( ) .
12 x 1.2 5 mm54 N- m (5. 5 kgf-m ,40 Ibf-ft )10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,28 Ibf-ft )
10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,28 Ibf-ft )
6. Tighte n th e lef t fron t moun t mountin g bolt .
12 x 1.2 5 mm74 N- m (7. 5 kgf-m ,52 Ibf-ft )
7. Tighte n th e righ t fron t moun t mountin g bolt .
12 x 1.2 5 mm74 N- m (7. 5 kgf-m ,52 Ibf-ft )
8. D o th e followin g check s an d adjustments :
Chec k tha t th e se t ring s o n th e end s o f th e drive -
shaf t an d intermediat e shaf t clic k int o place .
CAUTION : Us e ne w se t rings .
Adjus t th e shif t cabl e (se e sectio n 14 ).
Adjus t th e throttl e cabl e (se e sectio n 11 ).
Adjus t th e cruis e contro l cabl e (se e sectio n 4 ).
Refil l th e engin e wit h engin e oi l (se e pag e 8-4 ).
Refil l th e transmissio n wit h AT F (se e sectio n 14 ).
Refil l th e differentia l wit h differentia l oi l (se e
sectio n 15 ).
Refil l th e radiato r wit h engin e coolan t (se e pag e
10-5).
Blee d ai r fro m th e coolin g syste m a t th e blee d
bolt wit h th e heate r valv e ope n (se e pag e 10-5 ).
Clea n th e batter y post s an d cabl e terminal s wit h
sandpaper , assembl e them , the n appl y greas e to
preven t corrosion .
Inspec t fo r fue l leakag e (se e sectio n 11 ).
— Afte r assemblin g al l fue l lin e parts , tur n o n
th e ignitio n switc h (d o no t operat e th e starter )
s o tha t th e fue l pum p operate s fo r approxi -
matel y 2 second s an d pressurize s th e fue l
line .
— Repea t thi s operatio n 2 or 3 times , the n chec k
for fue l leakag e a t an y poin t i n th e fue l line .
Ente r th e anti-thef t cod e fo r th e radio , the n ente r
th e customer' s radi o statio n presets .
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Cylinder Head s
Remova l
Make sur e jack s an d safet y stand s ar e
place d properl y an d hois t bracket s ar e attache d t o th e
correc t position s o n th e engine .
CAUTION :
Us e fende r cover s t o avoi d damagin g painte d sur -
faces .
Unplu g th e wirin g connector s carefull y whil e holdin g
th e connecto r portio n to avoi d damage .
T o avoi d damagin g th e cylinde r head , wai t unti l th e
engin e coolan t temperatur e drop s belo w 100° F (38°C )
befor e loosenin g th e retainin g bolts .
NOTE :
Unspecifie d item s ar e common .
Mar k al l wirin g an d hose s t o avoi d misconnection .
Also , b e sur e tha t the y d o no t contac t othe r wirin g o r
hose s o r interfer e wit h othe r parts .
Inspec t th e timin g bel t befor e removin g th e cylinde r
head.
Turn th e crankshaf t pulle y s o tha t th e No . 1 pisto n i s
a t to p dea d cente r (TDC) .
D o th e PC M Memor y Settin g afte r reconnectin g th e
batter y (se e sectio n 11 ).
1 . Remov e th e suppor t strut s fro m th e hood . Fi x th e
hoo d i n a vertica l position , the n reinstal l th e sup -
por t strut s b y usin g 6 x 1. 0 m m bolt s (se e pag e 5-3 ).
2 . Mak e sur e yo u hav e th e anti-thef t cod e fo r th e radio ,
the n writ e dow n th e frequencie s fo r th e radio' s pre -
set buttons .
3. Disconnec t th e batter y negativ e termina l first , the n
th e positiv e terminal .
4 . Drai n th e engin e coolan t (se e pag e 10-5 ).
5 . Remov e th e stru t brac e (se e pag e 5-3 ).
6 . Remov e th e engine cover (se e pag e 5-3 ).
7 . Remov e th e intak e ai r duc t an d ai r cleane r housin g
assembl y (se e pag e 5-4 ). 8
. Remov e th e throttl e cove r (se e pag e 5-4 ).
9 . Remov e th e throttl e cabl e an d cruis e contro l cabl e
b y loosenin g th e locknuts , the n sli p th e cabl e end s
ou t o f th e accelerato r linkag e (se e pag e 5-4 ).
NOTE :
Take car e no t t o ben d th e cabl e whe n removin g
it . Alway s replac e an y kinke d cabl e wit h a ne w
one .
Adjus t th e throttl e cabl e whe n installin g (se e
sectio n 11 ).
Adjus t th e cruis e contro l cabl e whe n installin g
(se e sectio n 23 ).
10 . Remov e th e uppe r radiato r hos e an d wate r bypas s
hose.
WATE R BYPAS SHOSEUPPE R RADIATO RHOSE
11. Rais e th e coolan t reservoir , the n remov e th e batter y
an d batter y base .
BATTER YBASE
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,8.7 Ibf-ft )
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Cylinder Head s
Installatio n (cont'd )
12. Instal l th e intak e manifol d an d wate r passage , the n
tighte n th e intak e manifol d mountin g bolt s an d nut s
i n a crisscros s patter n i n 2 o r 3 steps , beginnin g
wit h th e inne r bolts .
NOTE : Alway s us e ne w intak e manifol d gaskets .
13 . Instal l th e EG R pipe .
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
8 x 1.2 5 mm22 N- m (2. 2 kgf-m , 1 6 Ibf-ft )
GASKET S
Replace.
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
WATE R
PASSAG E
EGR PIP E
GASKET S
Replace.O-RING
Replace .
14. Instal l th e exhaus t manifolds . Tighte n th e nut s i n a
crisscros s patter n in 2 or 3 steps , beginnin g wit h th e
inne r nu t (se e pag e 9-4 ).
NOTE : Alway s us e ne w exhaus t manifol d gaskets .
15 . Afte r installation , chec k tha t al l tubes , hose s an d
connector s ar e installe d correctly .
16 . Ente r th e anti-thef t cod e fo r th e radio , the n ente r th e
customer' s radi o statio n presets .
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PCM Memory Setting

NOTE: The PCM reset procedure and disconnecting the

battery or the BACK UP RADIO (7.5 A) fuse cancels the

PCM memory for idle control. The following procedure

is needed after the PCM reset procedure and reconnect-

ing the battery or the BACK UP RADIO (7.5 A) fuse.

1. Start the engine. Hold the engine at 3,000 rpm with

no load (in Park or neutral) until the radiator fan

comes on.

2. Let the engine idle for approx. 5 minutes under the

following conditions:

• Transmission in Park or neutral

• A/C switch OFF

• Headlights OFF

• Rear defogger OFFProCarManuals.com

Fuel Suppl y Syste m
System Descriptio n
The fue l suppl y syste m consist s o f a fue l tank , in-tan k
high-pressur e fue l pump , PGM-F I mai n relay , fue l filter ,
fue l pressur e regulator , fue l pressur e regulato r contro l
solenoi d valve , injectors , an d fue l deliver y an d retur n
lines . Thi s syste m deliver s pressure-regulate d fue l t o th e
injector s an d cut s th e fue l deliver y whe n th e engin e i s
no t running .
Fuel Pressur e
Relieving
Befor e disconnectin g fue l pipe s o r hoses , releas e pres -
sur e fro m th e syste m b y loosenin g th e servic e bol t o n
top o f th e fue l filter .
SERVIC E
BOL T
12 N- m(1.2 kgf-m , 8. 7 Ibf-ft )
FUE L
FILTE R
SHOP TOWE L
NOTE:
• A fue l pressur e gaug e can be attache d a t th e ser -
vic e bol t hole .
• Alway s replac e th e washe r betwee n th e servic e
bol t an d th e specia l banj o bol t wheneve r th e ser -
vic e bol t i s loosened .
• Replac e al l washer s wheneve r th e bolt s ar e
removed . Inspectio
n
1 . Reliev e fue l pressure .
2 . Remov e th e servic e bol t o n th e fue l filte r whil e hold -
in g th e banj o bol t wit h anothe r wrench . Attac h th e
specia l tool .
FUEL FILTE R
3. Star t th e engine . Measur e th e fue l pressur e wit h th e
engin e idlin g an d th e vacuu m hos e o f th e fue l pres -
sur e regulato r disconnecte d fro m th e fue l pressur e
regulato r an d pinched . I f th e engin e wil l no t start ,
turn th e ignitio n switc h O N (II) , wai t fo r tw o sec -
onds , tur n i t OFF , the n bac k o n agai n an d rea d th e
fue l pressure .
Pressur e shoul d be :
29 9 - 34 8 kP a (3.0 5 - 3.5 5 kgf/cm
2, 43. 4 - 50. 5 psi )
4 . Reconnec t vacuu m hos e to th e fue l pressur e regula -
tor.
Pressur e shoul d be :
24 0 - 28 9 kP a (2.4 5 - 2.9 5 kgf/cm2, 34. 8 - 41. 9 psi )
I f th e fue l pressur e i s no t a s specified , firs t chec k th e
fue l pum p (se e pag e 11-142 ). I f th e fue l pum p is OK ,
chec k th e following :
• I f th e fue l pressur e i s highe r tha n specified ,
inspec t for :
— Pinche d o r clogge d fue l retur n hos e o r line .
— Fault y fue l pressur e regulato r (se e pag e
11-135 ).
• I f th e fue l pressur e i s lowe r tha n specified , inspec t
for:
— Clogge d fue l filter .
— Fault y fue l pressur e regulato r (se e pag e
11-135 ).
— Fue l lin e leakage .
1
. Mak e sur e yo u hav e th e anti-thef t cod e fo r th e
radio , the n writ e dow n th e frequencie s fo r th e
radio' s prese t buttons .
2 . Disconnec t th e batter y negativ e cabl e fro m th e bat -
ter y negativ e terminal .
3. Remov e th e fue l fil l cap .
4. Us e a bo x en d wrenc h o n th e servic e bol t a t th e fue l
filte r whil e holdin g th e specia l banj o bol t wit h
anothe r wrench .
5. Plac e a ra g o r sho p towe l ove r th e servic e bolt .
6 . Slowl y loose n th e servic e bol t on e complet e turn .
7 . Reconnec t th e battery , ente r th e anti-thef t cod e fo r
th e radio , the n ente r th e customer' s radi o statio n
presets .
•
D o no t smok e whil e workin g o n th e fue l system .
Kee p ope n flame s o r spark s awa y fro m you r wor k area .
• B e sur e t o reliev e fue l pressur e whil e th e ignitio n
switch is off .
CLAM P
FUE
L
PRESSUR E
REGULATO R FUE
L
PRESSUR E
GAUG E
07406-004000 1
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Troubleshooting Procedure s
Checking th e Diagnosti c Troubl e Cod e (DTC )
wit h a n OB D II Sca n Too l o r Hond a PG M Teste r
When th e PC M sense s a n abnormalit y i n th e inpu t o r outpu t systems , th e indicato r ligh t i n th e gaug e assembl y wil l
blink . Whe n th e 16 P Dat a Lin k Connecto r (DLC ) (locate d behin d th e ashtray ) i s connecte d to th e OB D II Sca n Too l o r Hond a
PG M Teste r a s shown , th e sca n too l o r teste r wil l indicat e th e Diagnosti c Troubl e Cod e (DTC ) whe n th e ignitio n switc h i s
turne d O N (II) .
If th e indicato r ligh t o r th e MI L ha s bee n reporte d on , o r i f a driveabilit y proble m is suspected , follo w thi s procedure :
1 . Connec t th e OB D II Sca n Too l (conformin g to SA E J1978 ) o r Hond a PG M Teste r t o th e 16 P DLC .
(Se e th e OB D II Sca n Too l o r Hond a PG M Teste r user' s manua l fo r specifi c instructions . I f yo u ar e usin g th e Hond a
PG M Tester , mak e sur e it i s se t t o th e SA E DT C type. )
2 . Tur n th e ignitio n switc h O N (II) , an d observ e th e DT C o n th e screen .
3 . Recor d al l fue l an d emission s DTCs , A/ T DTCs , an d freez e data .
4 . I f ther e is a fue l an d emission s DTC , firs t chec k th e fue l an d emission s syste m a s indicate d b y th e DT C (excep t fo r DT C
P0700) . DT C P070 0 mean s ther e is on e o r mor e A/ T DTC , an d n o problem s wer e detecte d in th e fue l an d emission s circui t
of th e PCM .
5. Ge t th e anti-thef t cod e fo r th e radio , the n writ e dow n th e radi o statio n presets .
6 . Rese t th e memor y wit h th e PG M Teste r o r b y removin g th e BAC K U P fus e i n th e under-hoo d fuse/rela y bo x fo r mor e
tha n 1 0 seconds .
7 . Driv e th e vehicl e fo r severa l minute s a t speed s ove r 3 0 mp h (5 0 km/h) , an d the n rechec k fo r DTCs . I f th e A/ T DT C
returns , g o t o th e Symptom-to-Componen t Char t (pag e 14-5 6 an d 14-57 ). I f th e DT C doe s no t return , ther e wa s a n inter -
mitten t proble m withi n th e circuit . Mak e sur e al l pin s an d terminal s i n th e circui t ar e tight , an d the n g o t o ste p 8 .
8 . Ente r th e anti-thef t cod e fo r th e radio , rese t th e radi o prese t stations , an d se t th e clock .
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