Page 1570 of 2543
(c) Remove the union bolt and 2 gaskets, and disconnect the
fuel inlet hose from the fuel filter outlet.
(d) Connect SST (hose) to the fuel filter outlet with SST (union),
the 2 gaskets and union bolt.
SST 09268±41045 (90405±09015)
Torque: 29 NVm (300 kgfVcm, 22 ftVlbf)
(e) Disconnect the fuel return hose from the fuel return pipe.
(f) Connect the fuel return hose to the fuel outlet of the pressure
regulator on the delivery pipe with SST (union), the 2 gaskets
and union bolt.
SST 09268±41045 (09268±41070) EG±280
± ENGINESFI SYSTEM (2JZ±GTE)
Page 1573 of 2543
FUEL PRESSURE PULSATION DAMPER
COMPONENTS FOR REMOVAL AND
INSTALLATION
FUEL PRESSURE PULSATION DAMPER
REMOVAL
1. REMOVE STARTER
(See starter removal in Starting System)
2. REMOVE FUEL PRESSURE PULSATION DAMPER
(a) Remove the pulsation damper and upper gasket.
(b) Disconnect the fuel inlet pipe from the fuel pipe support, and
remove the lower gasket.
FUEL PRESSURE PULSATION DAMPER
INSTALLATION
1. INSTALL FUEL PRESSURE PULSATION DAMPER
(a) Install the fuel inlet pipe and pulsation damper with 2 new
gaskets.
HINT: Different sized gaskets are used for the upper (large
size) and lower (small size).
± ENGINESFI SYSTEM (2JZ±GTE)EG±283
Page 1591 of 2543
VSV FOR FUEL PRESSURE CONTROL
COMPONENTS FOR REMOVAL AND
INSTALLATION
VSV INSPECTION
1. REMOVE VSV
2. INSPECT VSV
A. Inspect VSV for open circuit
Using an ohmmeter, check that there is continuity between
the terminals.
Resistance:
At 20°C (68°F) 33±39
If there is no continuity, replace the VSV.
B. Inspect VSV for ground
Using an ohmmeter, check that there is no continuity be-
tween each terminal and the body.
If there is continuity, replace the VSV.
± ENGINESFI SYSTEM (2JZ±GTE)EG±301
Page 1617 of 2543

SERVICE SPECIFICATIONS
SERVICE DATA
Fuel pressure
regulator
Fuel pressure at no vacuum
226±275 kPa (2.3±2.8 kgf/cm2, 33±40 psi)
Fuel pump Resistance at 20°C (68°F) 0.1±3.0
Injector
Resistance
Injection volume
Difference between each cylinder
Fuel leakage
Approx. 1.95
124±144 cm3 (7.6±8.8 cu in.) per 15 sec.
10 cm
3 (0.6 cu in.) or less
One drop or less per minute
MAF meter
Resistance (THA±E2) at ±20°C (±4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
10±20 k
4±7 k
2±3 k
0.9±1.3 k
0.4±0.7 k
Throttle body
Throttle body fully closed angle
Dashpot setting speed
Throttle opener setting speed
10°
2,300 + 400 rpm
1,500 + 200 rpm
Throttle
position
sensor
Clearance between stop screw and lever
0 mm (0 in.) VTA±E2
0.40 mm (0.016 in.) IDL±E2
0.60 mm (0.024 in.) IDL±E2
Throttle valve fully open VTA±E2
± VC±E2
0.34±6.3 k
0.5 k or less
Infinity
2.4±11.2 k
3.1±7.2 k
Sub±throttle
position
sensor
Clearance between stop screw and lever
0 mm (0 in.) VTA±E2
0.30 mm (0.012 in.) IDL±E2
0.50 mm (0.020 in.) IDL±E2
Throttle valve fully open VTA±E2
± VC±E2
0.3±6.3 k
0.5 k or less
Infinity
2.0±10.8 k
3.5±6.5 k
Sub±throttle
actuator
Resistance ACM±A and A±, BCM±B and B±
0.82±0.98
IAC valve Resistance B1 (or B2)±Others 18±24
Solenoid
resistor
Resistance +B±Others
Approx. 6
VSV for Fuel
pressure
control
Resistance at 20°C (68°F)
33±39
VSV for intake
air control
valve
Resistance at 20°C (68°F)
38.5±44.5
VSV for
exhaust gas
control valve
Resistance at 20°C (68°F)
38.5±44.5
VSV for waste
gate valve
Resistance at 20°C (68°F)
22±26
VSV for
exhaust
bypass valve
Resistance at 20°C (68°F)
22±26
± ENGINESFI SYSTEM (2JZ±GTE)EG±327
Page 1618 of 2543

VSV for EVAP Resistance at 20°C (68°F) 30±34
VSV for EGR Resistance at 20°C (68°F) 30±34
ECT sensor
Resistance at ±20°C (±4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)
10±20 k
4±7 k
2±3 k
0.9±1.3 k
0.4±0.7 k
0.2±0.4 k
EGR gas
temperature
sensor
Resistance at 50°C (122°F)
at 100°C (212°F)
at 150°C (302°F)
64±97 k
11±16 k
2±4 k
Main heated
oxygen sensor Heater coil resistance at 20°C (68°F) 11±16
Sub heated
oxygen sensor
Heater coil resistance at 20°C (68°F)
11±16
Fuel cut rpm Fuel return rpm 1,100 rpm
TORQUE SPECIFICATIONS
Part tightened NVm kgfVcm ftVlbf
Fuel line for union bolt2930022 for flare nut 30 310 22 Fuel pressure regulator x Delivery pipe 8.8 90 78 in.Vlbf Delivery pipe x Intake manifold 21 210 15 Injector holder x Delivery pipe 7.8 80 69 in.Vlbf Fuel inlet pipe x Delivery pipe 41 420 30 Fuel return pipe x Fuel pressure regulator 27 280 20 Air intake chamber x Intake manifold 27 280 20 Manifold stay x Air intake chamber 39 400 29
Manifold stay x Cylinder head 39 400 29
EGR pipe x Cylinder head 27 270 20
EGR pipe x EGR valve 64 650 47
Control cable bracket x Air intake chamber 19 195 14
Air intake chamber stay x Intake manifold 19 195 14
Air intake chamber stay x Control cable bracket 19 195 14
Fuel pressure pulsation damper x Fuel pipe support
for SST
41
35
420
350
30
25
Fuel tank band x Body 39 400 29
MAF meter x Air cleaner case 6.9 70 61 in.Vlbf
Throttle body x Air intake chamber2121015
IAC valve x Air intake chamber
21
210
15
EGR gas temperature sensor x EGR valve
20
200
14 Knock sensor x Cylinder block 44 450 33 Main heated oxygen sensor x Exhaust manifold 20 200 14 Sub heated oxygen sensor x Center exhaust pipe 20 200 14
Upper front crossmember extension x Front suspension Bolt
Nut
29
33
300
340
22
25
Front lower arm bracket stay x Front suspension Bolt
Nut
44
59
450
600
33
43
EG±328± ENGINESFI SYSTEM (2JZ±GTE)
Page 1899 of 2543

Trouble Area
Malfunction
Indicator
Lamp*
1
Memory*2
See page
Trouble Area
Normal
Mode
Test
Mode
Memory
See page
Open or short in engine coolant temp. sensor circuit
Engine coolant temp. sensor
ECM
ON
ON
EG±424
Open or short in intake air temp. sensor circuit
Intake air temp. sensor
ECM
ON
ON
EG±426
Open or short in (main heated*3) oxygen sensor circuit
(Main heated*3) oxygen sensor
Ignition system
ECM
Open or short in injector circuit
Fuel line pressure (injector leak, blockage)
Mechanical system malfunction (skipping teeth of timing belt)
Ignition system
Compression pressure (foreign object caught in valve)
Volume air flow meter (air intake)
ECM
ON
ON
EG±428
Open or short in injector circuit
Fuel line pressure (injector leak, blockage)
Mechanical system malfunction (skipping teeth of timing belt)
Ignition system
Compression pressure (foreign object caught in valve)
Volume air flow meter (air intake)
ECM
*1, 2, 3: See page EG±396.
± ENGINE2JZ±GE ENGINE TROUBLESHOOTINGEG±391
Page 1901 of 2543

Trouble Area
Malfunction
Indicator
Lamp*
1
Memory*2
See page
Trouble Area
Normal
Mode
Test
Mode
Memory
See page
Open or short in injector circuit
Fuel line pressure (injector leak, blockage)
Mechanical system malfunction (skipping teeth of timing belt)
Ignition system
Compression pressure (foreign object caught in valve)
Volume air flow meter (air intake)
ECM
ON
ON
EG±428
Open or short in injector circuit
Fuel line pressure (injector leak, blockage)
Mechanical system malfunction (skipping teeth of timing belt)
Ignition system
Compression pressure (foreign object caught in valve)
Volume air flow meter (air intake)
ECM
ON
ON
EG 428
Open or short in heater circuit of sub heated oxygen sensor
Sub heated oxygen sensor
ECM
ON
N.A.
Open or short in sub heated oxygen sensor circuit
Sub heated oxygen sensor
ECM
ON
ON
EG±434
Open or short in heater circuit of main heated oxygen sensor (Rr)
Main heated oxygen sensor (Rr) heater
ECM
ON
N.A.
(Main heated*3) oxygen sensor (Rr) circuit
(Main heated*3) oxygen sensor (Rr)
ON
ON
EG±419
*1, 2, 3: See page EG±396.
± ENGINE2JZ±GE ENGINE TROUBLESHOOTINGEG±393
Page 1906 of 2543

FAIL±SAFE CHART
If any of the following codes is detected, the ECM enters fail±safe mode.
DTC No. Fail±Safe Operation Fail±Safe Deactivation Conditions
14 Fuel cut 1 IGF detected in 3 consecutive ignitions
16 Torque control prohibited Returned to normal condition
22 THW is fixed at 80°C (176°F) Returned to normal condition 24 THA is fixed at 20°C (68°F) Returned to normal condition
31
Ignition timing fixed at 10°BTDC
Injection time fixed:
(Starting....9 msec.
(IDL ON....3.6 msec.
(IDL OFF....6.7 msec.
KS input 15 times/sec. or more
35
Atmospheric pressure is fixed at 101.3 kPa
(760 mmHg, 29.92 in.Hg)
Returned to normal condition
41
VTA1 is fixed at 0°
The following must each be repeated at least 2
Times consecutively:
0.25 V VTA 0.95 V
IDL: ON
52
Max. timing retardation
IG switch OFF
53 Max. timing retardation Returned to normal condition
55 Max. timing retardation IG switch OFF
Back±Up Function
If there is trouble with the program in the ECM and the ignition signals (IGT) are not output from the microcomput-
er, the ECM controls fuel injection and ignition timing at predetermined levels as a back±up function to make
it possible to continue to operate the vehicle.
Furthermore, the injection duration is calculated from the starting signal (STA) and the throttle position signal
(IDL). Also, the ignition timing is fixed at the initial ignition timing, 10°BTDC, without relation to the engine speed.
HINT: if the engine is controlled by the back±up function, the malfunction indicator lamp lights up to warn the
driver of the malfunction but the diagnostic trouble code is not output. EG±398
± ENGINE2JZ±GE ENGINE TROUBLESHOOTING