Page 10 of 2248
B2M0168
2) Take out purge control solenoid valve through the bot-
tom of the intake manifold.
3) Disconnect connector and hoses from purge control
solenoid valve.
4) Installation is in the reverse order of removal.
Tightening torque:
16±1.5 N⋅m (1.6±0.15 kg-m, 11.6±1.1 ft-lb)
B2M0423
5. EGR Valve
A: REMOVAL AND INSTALLATION
1) Disconnect vacuum hose from EGR valve.
2) Remove bolts which install EGR valve onto intake mani-
fold.
3) Installation is in the reverse order of removal.
CAUTION:
Replace gasket with a new one.
Tightening torque:
17.1 — 20.1 N⋅m (1.74 — 2.05 kg-m, 12.6 — 14.8
ft-lb)
B2M0424
6. Back-Pressure Transducer (BPT)
A: REMOVAL AND INSTALLATION
1) Disconnect vacuum hoses from BPT.
2) Remove BPT from bracket.
3) Installation is in the reverse order of removal.
7
2-1SERVICE PROCEDURE
4. Purge Control Solenoid Valve - 6. Back-Pressure Transducer (BPT)
Page 11 of 2248
B2M0168
2) Take out purge control solenoid valve through the bot-
tom of the intake manifold.
3) Disconnect connector and hoses from purge control
solenoid valve.
4) Installation is in the reverse order of removal.
Tightening torque:
16±1.5 N⋅m (1.6±0.15 kg-m, 11.6±1.1 ft-lb)
B2M0423
5. EGR Valve
A: REMOVAL AND INSTALLATION
1) Disconnect vacuum hose from EGR valve.
2) Remove bolts which install EGR valve onto intake mani-
fold.
3) Installation is in the reverse order of removal.
CAUTION:
Replace gasket with a new one.
Tightening torque:
17.1 — 20.1 N⋅m (1.74 — 2.05 kg-m, 12.6 — 14.8
ft-lb)
B2M0424
6. Back-Pressure Transducer (BPT)
A: REMOVAL AND INSTALLATION
1) Disconnect vacuum hoses from BPT.
2) Remove BPT from bracket.
3) Installation is in the reverse order of removal.
7
2-1SERVICE PROCEDURE
4. Purge Control Solenoid Valve - 6. Back-Pressure Transducer (BPT)
Page 12 of 2248
B2M0425A
7. EGR Solenoid Valve
A: REMOVAL AND INSTALLATION
1) Remove bolt which installs EGR solenoid valve onto
intake manifold.
2) Disconnect hoses and connector from EGR solenoid
valve.
NOTE:
This figure shows the rear side of intake manifold.
3) Installation is in the reverse order of removal.
Tightening torque:
19±5 N⋅m (1.9±0.5 kg-m, 13.7±3.6 ft-lb)
8
2-1SERVICE PROCEDURE
7. EGR Solenoid Valve
Page 20 of 2248
G2M0093
4) Connect oil pressure gauge hose to cylinder block.
5) Start the engine, and measure oil pressure.
Oil pressure:
98 kPa (1.0 kg/cm
2,14 psi) or more at 800 rpm
294 kPa (3.0 kg/cm2, 43 psi) or more at 5,000 rpm
CAUTION:
If oil pressure is out of specification, check oil
pump, oil filter and lubrication line.
If oil pressure warning light is turned ON and oil
pressure is in specification, replace oil pressure
switch.
NOTE:
The specified data is based on an engine oil temperature
of 80°C (176°F).
6) After measuring oil pressure, install oil pressure switch.
Tightening torque:
25±3 N⋅m (2.5±0.3 kg-m, 18.1±2.2 ft-lb)
7) Install generator and V-belt in the reverse order of
removal, and adjust the V-belt deflection.
8
2-2
6. Engine Oil Pressure
Page 25 of 2248
1. Timing Belt
B2M0102A
1Crankshaft sprocket
2Belt cover No. 2 (RH)
3Belt cover No. 2 (LH)
4Camshaft sprocket (RH)
5Belt idler
6Tensioner bracket
7Belt idler
8Belt tensioner
9Tensioner adjuster
10Belt idler No. 2
11Camshaft sprocket (LH)
12Timing belt
13Belt cover (RH)
14Front belt cover
15Belt cover (LH)
16Crankshaft pulley
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5±1 (0.5±0.1, 3.6±0.7)
T2: 25±2 (2.5±0.2, 18.1±1.4)
T3: 39±4 (4.0±0.4, 28.9±2.9)
T4: 78±5 (8.0±0.5, 57.9±3.6)
T5: 108
+10
5(11+1.0
0.5, 79.6+7.2
3.6)
6
2-3COMPONENT PARTS
1. Timing Belt
Page 26 of 2248
2. Cylinder Head and Camshaft
B2M0103A
1Rocker cover (RH)
2Rocker cover gasket
3Camshaft support (RH)
4O-ring
5Camshaft (RH)
6Intake valve guide
7Exhaust valve guide
8Oil seal
9Cylinder head (RH)
10Cylinder head gasket
11Cylinder head (LH)
12Plug
13Camshaft (LH)
14O-ring
15Camshaft support (LH)
16Oil seal
17Oil filler cap
18Gasket
19Oil filler pipe
20O-ring
21Rocker cover gasket
22Rocker cover (LH)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: Refer to [W6E1].
T2: 5±1 (0.5±0.1, 3.6±0.7)
T3: 10 (1.0, 7)
T4: 16 (1.6, 12)
7
2-3COMPONENT PARTS
2. Cylinder Head and Camshaft
Page 27 of 2248
3. Cylinder Head and Valve Assembly
B2M0380A
1Exhaust valve
2Intake valve
3Intake valve oil seal
4Valve spring
5Retainer
6Retainer key
7Exhaust valve oil seal
8Rocker shaft support
9Rocker shaft support
10Rocker shaft support
11Rocker shaft
12Hydraulic lash adjuster
13Intake valve rocker arm
14Exhaust valve rocker arm
15Spring
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5±1 (0.5±0.1, 3.6±0.7)
T2: 12±1 (1.2±0.1, 8.7±0.7)
8
2-3COMPONENT PARTS
3. Cylinder Head and Valve Assembly
Page 28 of 2248
4. Cylinder Block
B2M0381A
1Oil pressure switch
2Cylinder block (RH)
3Service hole plug
4Gasket
5Oil separator cover
6Water pipe
7Oil pump
8Front oil seal
9Rear oil seal
10O-ring
11Service hole cover
12Cylinder block (LH)
13Water pump
14Baffle plate
15Oil strainer stay
16Oil strainer
17Gasket
18Oil pan
19Oil drain plug
20Gasket
21Oil filler pipe
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5 (0.5, 3.6)
T2: 6.4 (0.65, 4.7)
T3: 10 (1.0, 7)
T4: 25±2 (2.5±0.2, 18.1±1.4)
T5: 47±3 (4.8±0.3, 34.7±2.2)
T6: 69±7 (7.0±0.7, 50.6±5.1)
T7: First 12±2 (1.2±0.2, 8.7±1.4)
Second 12±2 (1.2±0.2, 8.7±1.4)
9
2-3COMPONENT PARTS
4. Cylinder Block