1995 NISSAN ALMERA N15 ECU

INTERIORTRIM
Roof Trim
REMOVAL -Headlining
4-door sedan

CD
Remove frontandrear seats. Referto"SEAT" fordetails, BT-35.

@
Remove frontandrear seat belts. Referto"SEAT BELTS" inRS section fordetails.

@)
Remove bodysidetrim. Refer to"Side andFloor Trim" fordetails, BT-16.

@
Remove sunroofswitch.(Models equipped withsunroof)

@
Remove sunroofwelt.(Models equipped withsunroof)

@
Remove insidemirror assembly.
([) Remove sunvisors.

@
Remove interiorlampassembly.

@
Remove assistgrips.

@)
Remove clips
@
securing headlining.

@
Remove headlining.

SEC. 264-738-963-964

9
Pawl'
Pawl SBT056
BT-24

INTERIORTRIM
Roof Trim (Cont'd)
REMOVAL -Headlining
3-door and5-door hatchback

CD
Remove frontandrear seats. Referto"SEAT" fordetails, BT-35.

@
Remove frontandrear seat belts. Referto"SEAT BELTS" inRS section fordetails.

@)
Remove bodysidetrim. Refer to"Side andFloor Trim" fordetails, BT-16.

@
Remove sunroofswitch.(Models equipped withsunroof)

cID
Remove sunroofwelt.(Models equipped withsunroof)

@
Remove insidemirror assembly.

(f)
Remove sunvisors.

@
Remove interiorlampassembly.

@
Remove assistgrips.

@)
Remove clips
@
securing headlining.

(j]
Remove roofrear garnish.

@
Remove headlining.

SEC.
264-738-963-964

Pawl
•

Metal
clip
l!1

Pawlm

m
SBT05?
8T-25

WINDSHIELDANDWINDOWS

Cutting sealant

SBF034BREMOVAL

After removing moldings, removeglass,
CAUTION: Be careful nottoscratch glasswhen removing.

INSTALLATION

• Use genuine NissanSealant kitorequivalent. Follow
instructions furnishedwithit.
• After installing theglass, thevehicle shouldremain station-
ary until thesealant hardens.
WARNING: Keep heatandopen flames awayasprimers areflammable.
CAUTION:
Advise usernottodrive thevehicle onrough roadsuntilseal-
ant has properly vulcanized.
•. Donot use sealant whichispast itsusable term.
• Donot leave cartridge unattended withitscap open.
• Keep primers andsealant inacool, dryplace. Ideally, they
should bestored inarefrigerator.
• Molding mustbeinstalled securely sothat itis in position
and leaves nogap.

Windshield andRear Window

•

Rear
window

Vehicle center
8 (0.31)

Glass
side

Install dam

rubber.

Windshield

8(0.31)
12 -15

(0.47 -0.59)

Apply
sealant evenly.
Windshield andrear window

7 •8 (0.28 •0.31)
Unit:mm(in)

S8T083

fj
'@8(0.31)1:@

Joint8(0.31)
8 (0.31)\ portion
(J

Joint portion "

O,m ,"bb"~
G,,,,

Double-laced
adhesive tape8(0.31)

V
Fastener

P'""~
Double-laced
adhesive
tape

•

Body
side

Install spacer topanel.
Windshield

447.2 (17.61)

Rear window

t==\
h¥:~'
po"II"

markmg

•

400 (15.75)

Install molding fastener.

When installing it,heat body panel and
fastener toapprox. 30to40°C Upper
&
side molding lasteners
(86 to104°F).

0;-.

REPAIRING WATERLEAKSFORWINDSHIELD

Leaks canberepaired withoutremoving andreinstalling glass.
If water isleaking between caulking materialandbody orglass, determine theextent ofleakage. This
can bedetermined byapplying waterwhilepushing glassoutward.
To stop theleak, apply primer andthen sealant tothe leak point.

81-43

DoorMirror

MIRROR

CAUTION:
Be careful nottoscratch doorrearview mirrorbody.
* For Wiring Diagram, referto"POWER DOORMIRROR" inEL section.
REMOVAL -Door mirror

CD
Remove doortrim. Refer to"Door Trim"fordetails, BT-22.
~ Remove innercover fromfront corner ofdoor.
~ Disconnect doormirror harness connector.

@
Remove boltssecuring doormirror, thenremove doormirror assembly.
SEC. 963

Removal:

• Wrap flat-bladed ofscrewdriver withacloth toprevent
scratching rearofdoor mirror. Donot insert screwdriver toofar.
Cloth
Flat-bladed
screwdriver
8T-46 Pawl

58T086

BRAKEHYDRAULIC LINE
SBR419C

For tightening flarenut

~GG94310000
or

commercial equivalent

SBR820BA
Removal

CAUTION: • Becareful nottosplash brakefluidonpainted areas;itmay
cause paintdamage. Ifbrake fluidissplashed onpainted
areas, washitaway withwater immediately.
• Allhoses mustbefree from excessive bending,tWistingand
pulling.
1 ~ Connect a
vinyl
tubetoair bleeder
valve~

2. Drain brake fluidfrom each airbleeder
valve
bydepressing
brake pedal.

3. Remove
flarenutsecuring braketubetohose, thenwith-
draw lockspring.

4. Cover
openings to
prevent
entrance ofdirt
whenever
dis-
connecting hydraulicline.

Inspection

Check brakelines(tubes andhoses) forcracks, deterioration or
other damage. Replaceanydamaged parts.

Installation

CAUTION:
• Refill withnewbrake fluid"DOT 3"or"DOT 4".
• Never reusedrained brakefluid.
• Donot mix different typesofbrake fluids(DOT3,DOT 4).
1. Tighten allflare nutsandconnecting bolts.
Flare nut: .
~: 15-18 N'm (1.5-1.8 kg-m, 11-13 ft-Ib)
Connecting bolt:
~: 17-20 N'm (1.7-2.0 kg-m, 12-14 ft-Ib)
2. Refill untilnewbrake fluidcomes outofeach airbleeder

valve.

3. Bleed air.Refer to"Bleeding Procedure", BR-6.

BR-8

SBR435BMASTER
CYLINDER
Assembly (Cont'd)

2. Install stopper cap.
Before installing stoppercap,ensure thatclaws arebent
inward.
3. Push reservoir tankseals intocylinder body.
4. Push reservoir tankintocylinder body.
5. Install valvestopper whilepiston ispushed intocylinder
(Models withABS only).

Installation

CAUTION:
• Refill withnewbrake fluid"DOT 3"or"DOT 4".
• Never reusedrained brakefluid.
• Donot mix different typesofbrake fluids(DOT3,DOT 4).
1. Place master cylinder ontobrake booster andsecure
mounting nutslightly.
2. Torque mounting nuts.
~: 11.7 -14.7 N'm(1.2-1.5 kg-m, 8.7-10.8 ft-Ib)
3. Fillupreservoir tankwith newbrake fluid.
4. Plug allports onmaster cylinder withfingers toprevent air
suction whilereleasing brakepedal.
5. Have driver depress brakepedalslowly several timesuntil
no air comes outofmaster cylinder.
6. Fitbrake linestomaster cylinder.
7. Tighten flarenuts.
~: 15-18 N'm (1.5-1.8 kg-m, 11-13 ft-Ib)
8. Bleed airfrom brake system. Referto"Bleeding
Procedure", BR-6."

BR-14

Approx.125mm (4.92 In) BRAKE
BOOSTER

Inspection

OUTPUT RODLENGTH CHECK

1. Supply brakebooster withvacuum of-66.7 kPa(-667 mbar,
-500 mmHg, -19.69inHg)usingahand vacuum pump.
2. Check output rodlength.
Specified length:
M195, S205orC205
10.275 -10.525 mm(0.4045 -0.4144 in)
Installation
CAUTION: • Becareful nottodeform orbend brake pipesduring instal-
lation ofbooster.
• Replace clevispinifdamaged.
• Refill withnewbrake fluid"DOT 3"or"DOT 4".
• Never reusedrained brakefluid.
• Donol mix different typesofbrake fluids(DOT3,DOT 4).
• Due tothe angle ofinstallation, threadcanbedamaged by
the dash panel.
1. Before fittingbooster, temporarily adjustclevistodimen-
sion shown. (Doesnotapply tovehicles fittedwithABS.)
2. Fitbooster, thensecure mounting nuts(brake pedalbracket
to booster) lightly.
3. Connect brakepedalandbooster inputrodwith clevis pin.
4. Secure mounting nuts.
Specification:
~: 13-16 N'm (1.3-1.6 kg-m, 9-12 ft-Ib)
5. Install master cylinder. RefertoBR-12.
6. Bleed air.Refer to"Bleeding Procedure", BR-6.

BR-16

Pistonbootretainer (AD22VF only)
Piston boot
Piston seal
FRONT
DISCBRAKE
Inspection -Caliper (Cont'd)
PISTON

Check pistonforscore, rust,wear, damage orpresence offor-
eign objects. Replace ifany ofthe above conditions are
observed.

CAUTION:
Piston sliding surface isplated. Donot polish withemery paper
even ifrust orforeign objects arestuck tosliding surface.
SLIDE PIN,PINBOLT ANDPINBOOT

Check forwear, cracks, rustorother damage. Replaceifany of
the above conditions areobserved.

Inspection -Rotor
RUNOUT
1: Secure rotortowheel hubwith atleast twonuts (M12 x
1.25).
2. Check runout usingadial indicator.

Make surethatwheel bearing axialendplay iswithin thespec-
ifications beforemeasuring. RefertoFA section ("FrontWheel
Bearing", "ON-VEHICLE SERVICE").
Maximum runout:
SBR936A 0.07mm(0.0028 in)

3.
If
the runout isout ofspecification, findminimum runout
position asfollows:
a. Remove nutsandrotor fromwheel hub.
b. Shift therotor onehole andsecure rotortowheel hub
with nuts.
c. Measure runout.
d. Repeat stepsa.to c.so that minimum runoutposition can
be found.
4. Ifthe runout isstill outofspecification, turnrotor withon-car
brake lathe("MAD, DL-8700", "AMMCO700and 705" or•••
equivalent).

THICKNESS Thickness variation(Atleast 8positions):
Maximum 0.02mm(0.0008 in)

If thickness variationexceedsthespecification, turnrotor with
on-car brakelathe.

Rotor repair limit:
CL22VD andCL22VE 16.0mm(0.630 in)
CL22VF 24.0mm(0.945 in)
SBR944A Assembly
1. With piston bootfitted topiston, insertpiston bootinto
groove oncylinder bodyandinstall piston.
2. Properly securepistonboot.
3. Secure pistonbootwithretainer.
(AD22VF modelonly)

Piston

SBR777B BR-23