1995 JEEP XJ Service And Repair Manual

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Page 1801 of 2158

JEEP XJ 1995 Service And Repair Manual (2) Remove one-way clutch/second brake hub assem- bly from drum (Fig. 3).(3) Remove thrust washer from drum (Fig. 4). (4) Remove two seal rings from sun gear (Fig. 5). Fig. 2 Checking One-Way Clutch O

Page 1802 of 2158

JEEP XJ 1995 Service And Repair Manual (5) Support sun gear on wood block (Fig. 6). Then remove first sun gear snap ring and separate drum from gear. (6) Remove remaining snap ring from sun gear (Fig. 7). (7) Measure inside diameter of sun

Page 1803 of 2158

JEEP XJ 1995 Service And Repair Manual SECOND BRAKE OVERHAUL BRAKE DISASSEMBLY (1) Remove second brake drum from output shaft (Fig. 2). (2) Set output shaft assembly aside for overhaul. Refer to Rear Planetary Gear and Output Shaft Overhau

Page 1804 of 2158

JEEP XJ 1995 Service And Repair Manual (4) Compress piston return springs with shop press and tool 7538. Then remove piston snap ring (Fig. 4). (5) Remove compressor tool and remove spring re- tainer and return springs. (6) Remove second b

Page 1805 of 2158

JEEP XJ 1995 Service And Repair Manual SECOND BRAKE ASSEMBLY (1) Lubricate and install new O-rings on brake pis- ton. Then install brake piston in drum. (2) Install return springs and retainer on brake piston. (3) Compress return springs w

Page 1806 of 2158

JEEP XJ 1995 Service And Repair Manual REAR PLANETARY, NO. 2 ONE-WAY CLUTCH AND OUTPUT SHAFT OVERHAUL PLANETARY/BRAKE PACK/OUTPUT SHAFT DISASSEMBLY (1) Remove output shaft from gear assembly (Fig. 2). (2) Remove and discard shaft seal ring

Page 1807 of 2158

JEEP XJ 1995 Service And Repair Manual Race should turn freely counterclockwise, but lock when turned clockwise. Replace one-way clutch if necessary. (7) Remove clutch inner race from planetary gear (Fig. 7). (8) Remove clutch snap ring an

Page 1808 of 2158

JEEP XJ 1995 Service And Repair Manual (12) Inspect and replace any worn or damaged planetary gear components. ASSEMBLING REAR PLANETARY, BRAKE PACK, CLUTCH AND SHAFT (1) Install hub and snap ring in ring gear (Fig. 11) (2) Identify ring g
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