1995 JEEP XJ Service And Repair Manual

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Page 1793 of 2158

JEEP XJ 1995 Service And Repair Manual (8) Lubricate clutch drum thrust washer with pe- troleum jelly and install it in drum (Fig. 3). (9) Mount direct clutch assembly on forward clutch assembly and check assembled height (Fig. 14). Height

Page 1794 of 2158

JEEP XJ 1995 Service And Repair Manual FORWARD CLUTCH OVERHAUL FORWARD CLUTCH DISASSEMBLY (FIG. 1) (1) Check clutch piston stroke as outlined in fol- lowing steps (2) through (7). (2) Position overdrive support on wood blocks and mount for

Page 1795 of 2158

JEEP XJ 1995 Service And Repair Manual Fig. 2 Positioning Drum And Support On Wood Blocks Fig. 3 Checking Forward Clutch Piston Stroke Length Fig. 4 Removing Retainer And Clutch Pack Fig. 5 Removing Cushion Plate JAW-4 TRANSMISSION OVERHAU

Page 1796 of 2158

JEEP XJ 1995 Service And Repair Manual (11) Remove spring compressor tool and piston re- turn springs. (12) Remount forward clutch drum on overdrive support (Fig. 6). (13) Apply compressed air through feed hole in support to remove piston

Page 1797 of 2158

JEEP XJ 1995 Service And Repair Manual (20) Inspect clutch piston check ball (Fig. 12). Ball should move freely within piston. Check ball seating by applying low pressure compressed air to ball feed hole. Ball should seat firmly and not le

Page 1798 of 2158

JEEP XJ 1995 Service And Repair Manual (6) Lubricate and install new O-rings on clutch pis- ton and install piston in drum. (7) Install piston return springs. (8) Compress piston return springs with Tool 7538 and shop press and install pis

Page 1799 of 2158

JEEP XJ 1995 Service And Repair Manual FRONT PLANETARY GEAR OVERHAUL FRONT PLANETARY DISASSEMBLY (1) Remove ring gear from planetary gear (Fig. 1). (2) Remove front bearing and the two races from ring gear (FIg. 1). (3) Remove tabbed thrus

Page 1800 of 2158

JEEP XJ 1995 Service And Repair Manual (4) Turn planetary over and install thrust race (Fig. 3). (5) Install front race and bearing and forward race in ring gear (Fig. 4). (6) Set planetary gear assembly aside for final as- sembly. SUN GEA
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