(17)YJ
(a) Remove 6 shroud screws (Fig. 4).
(b) Slide shroud toward steering wheel.
(18) Remove cover under column.
(19) If vehicle is equipped with a column shift, re-
move PRNDL cable clip (Fig. 5).
(20) Remove 2 nuts holding steering column
bracket to brake sled (Fig. 6).
(21) Remove 4 bolts holding steering column brace
to column.(22) Loosen column brace mounting nut at drivers
side kick panel. This will allow column to drop.
(23) Unplug wiper switch connector.
(24) Tape connector to wires (Fig. 7).
Fig. 4 Instrument Shroud Removal/InstallationÐYJ
Fig. 5 PRNDL Cable Clip Removal/Installation
Fig. 6 Lower Steering Column Mounting
Fig. 7 Tape Wiper Switch Connector
8K - 16 WINDSHIELD WIPERSJ
(25) Push turn/hazard connector up and out of
steering column connector (Fig. 8).
(26) Pry up locking tabs of steering column connec-
tor and remove connector from column bracket.
(27) Remove plastic harness cover by pulling it up
and over weld nuts then open and slide the cover off
harness (Fig. 9).
(28) Pull turn/hazard switch out of column far
enough to allow access to remaining screws.(29) Insert ignition key in lock cylinder and turn
ignition switch to ON position.
(30) Remove key warning buzzer switch and re-
taining clip with a paper clip inserted below retainer
so that retainer is flattened (Fig. 10).
Do not attempt to remove buzzer switch and
clip separately. The clip could fall into the col-
umn jacket.
(31) Remove ignition lock cylinder retaining screw
and pull lock cylinder out of column housing (Fig. 11).
Fig. 8 Turn/Hazard Switch And Steering Column
Connectors
Fig. 9 Remove Plastic Harness Cover
Fig. 10 Buzzer Switch Removal
Fig. 11 Lock Cylinder Removal/Installation
JWINDSHIELD WIPERS 8K - 17
(32) Remove screws that attach housing and
shroud assembly to column jacket and carefully re-
move housing and shroud assembly (Fig. 12).
DO NOT let dimmer switch rod, lock pin or
lock rack fall out.
(33) Remove turn/hazard/wiper lever by pulling it
straight out of column.
(34) Remove wiper switch cover from back of hous-
ing and shroud assembly (Fig. 13). If equipped with
column shift, remove screw holding the cover on.
(35) Remove pivot screw from housing and remove
wiper switch.
(36) Install a new switch and switch cover.
(37) Push on dimmer switch rod to make sure it is
connected then carefully position housing and shroud
assembly to column (Fig. 14).
Make sure nylon spring retainer on lock pin is
positioned forward of the retaining slot of lock
rack (Fig. 14).
Position first tooth of gear (farthest from the
block tooth) with the most forward tooth of lock
rack.
(38) Install screws that attach housing and shroud
assembly to column jacket and carefully mate hous-
ing and shroud assembly.
(39) Insert key and lock cylinder and test that lock
pin extends fully when key is moved to lock position.
(40) To install remaining parts, reverse removal
procedures.CAUTION: When installing a wiper switch, make
sure wires are laying flat on bottom inside of col-
umn.
On vehicles equipped with column shift, install
PRNDL cable clip with shift indicator on N (neu-
tral). Move selector through the range and make
sure it lines up with each letter.
(41) Install steering wheel. Tighten steering wheel
nut to 34 Nzm (25 ft. lbs.) torque.
Fig. 12 Steering Column Housing
Removal/Installation
Fig. 13 Remove Pivot Screw
Fig. 14 Check Dimmer Switch Rod and Lock Pin
8K - 18 WINDSHIELD WIPERSJ
WIPER SWITCH TESTING
STANDARD WIPER WASHER
JWINDSHIELD WIPERS 8K - 19
INTERMITTENT WIPER WASHER
8K - 20 WINDSHIELD WIPERSJ
WIRING DIAGRAMS XJ-RHD
INDEX
Wiring Diagram Name Sheet Number
A/C Compressor Clutch........................45
A/C Compressor Clutch Relay....................45
A/C Heater Blower Motor.......................46
A/C Low Pressure Switch.......................45
A/C Mode Selector Switch.......................46
A/C System.............................45, 46
A/C Thermostat..............................45
Antenna Mast...............................47
Ashtray Illumination Lamp.......................26
Automatic Shut Down Relay......................9
Back-up Lamp Switch.........................16
Battery....................................6
Blower Motor............................44, 46
Blower Resistor...........................44, 46
Blower Switch............................44, 46
Body Ground...............................59
Brake Warning Switch.........................42
Camshaft Position Sensor.......................12
Cargo Lamp................................30
Charging System.............................5
Generator.................................5
Check Engine Indicator Lamp..................39, 40
Chime Module..............................43
Chime Module Connector.......................71
Cigar Lighter...............................58
Circuit Breakers
Windshield Wiper Circuit Breaker...............2,33
Connectors
Chime Module Connector......................71
Dash to Instrument Panel Connector A.............64
Dash to Instrument Panel Connector B.............65
Dash to Instrument Panel Connector C.............66
Data Link Connector.........................10
Instrument Cluster Connector 16 Way...........37, 69
Main Body Connector 1.......................70
Power Mirror Connector......................61
Powertrain Control Module Connector..............73
Steering Column Connector 11 Way...............67
Telltale Connector........................38, 68
Transmission Control Module Connector............72
Transmission Data Link Connector................17
Coolant Temperature Switch......................16
Crankshaft Position Sensor......................12
Dash to Instrument Panel Connector A..............64
Dash to Instrument Panel Connector B..............65
Dash to Instrument Panel Connector C..............66
Data Link Connector..........................10
Distributor Ignition Coil........................10
Dome Lamp................................31
Dome and Courtesy Lamps.................29, 30, 31
Cargo Lamp..............................30
Dome Lamp..............................31Wiring Diagram Name Sheet Number
Dome/Reading Lamp.........................31
Glove Box Lamp...........................29
Reading Lamp.............................31
Vanity Lamps.............................31
Dome/Reading Lamp..........................31
Door Jamb Switch System....................49, 50
Left Front Door Jamb Switch...................50
Left Rear Door Jamb Switch...................50
Liftgate Switch............................46
Right Front Door Jamb Switch..................49
Right Rear Door Jamb Switch..................49
Electronic Fuel Injection
Ignition System................9,10,11,12,13,14
Automatic Shut Down Relay.....................9
Camshaft Position Sensor.....................12
Crankshaft Position Sensor.....................12
Data Link Connector.........................10
Distributor Ignition Coil.......................10
Engine Coolant Temperature Sensor...............11
Fuel Injectors.............................14
Fuel Pump Relay............................9
Heated Oxygen Sensor.......................13
Idle Air Control Motor........................14
Intake Air Temp Sensor.......................11
Map Sensor..............................11
Powertrain Control Module........9,10,11,12,13,14
Throttle Position (Sensor).....................11
Engine Block Heater...........................58
Engine Coolant Temperature Sensor................11
Engine Coolant Temperature Switch.................15
Engine Oil Pressure and Temperature System..........15
Engine Oil Pressure Switch......................15
Engine Starter System..........................6
Battery..................................6
Engine Starter Motor.........................6
Engine Starter Relay..........................6
Fan Control Relay...........................3,7
Fog Lamp Illumination Lamp.....................20
Fog Lamp Relay.............................21
Fog Lamp Switch............................20
4WD Select Trac Indicator Lamp................39, 40
Front Axle Switch............................16
Front End Lighting.........................21, 22
Fog Lamp Relay...........................21
Left Fog Lamp.............................21
Left Headlamp.............................21
Left Park/Turn Signal Lamp....................21
Left Side Marker Lamp.......................21
Right Fog Lamp............................22
Right Headlamp............................22
Right Park/Turn Signal Lamp...................22
Right Side Marker Lamp......................22
Front Wipers/Washer - Intermittent..............33, 34
JWIRING DIAGRAMS 8W - 271
Wiring Diagram Name Sheet Number
Front Washer Pump.........................34
Front Wiper Motor..........................34
Intermittent Wiper Module.....................33
Park Switch..............................34
Washer Fluid Level Switch.....................33
Washer Switch............................33
Windshield Wiper/Washer Circuit Breaker...........33
Wiper/Washer Switch........................33
Fuel Gauge Sensor...........................54
Fuel Injectors...............................14
Fuel Pump.................................54
Fuel Pump Module...........................54
Fuel Pump Relay............................3,9
Fuel Tank System............................54
Full Time Indicator Lamp.....................39, 40
Fuse Application Chart........................1,2
Fuse Panel..............................62, 63
Fuses
Fuse #2.............................2,4,60
Fuse #4..........................2,33,44,46
Fuse #5.............................1,4,27
Fuse #6.............................1,4,51
Fuse #9...............................1,19
Fuse #10..............................1,19
Fuse #13............................2,47,58
Fuse #14.........................2,23,33,60
Fuse #19............................2,33,35
Fuse #25............................1,19,25
Fuse #26..........................1,8,37,43
F1 ...................................3,4
F2 ...................................3,9
F3 ...................................3,17
F4 ...................................3,4
F5 .................................3,6,17
F6 .................................3,9,10
F7 .....................................3
F8 ...................................3,4
F9 .....................................3
F10 ...................................3,4
F11 ...................................3,4
F12 ...................................3,4
F13 ...................................3,4
F14 ...................................3,4
F15 ...................................3,4
F16 ...................................3,4
Generator..................................5
Glove Box Lamp.............................29
Hazard Flasher..............................32
Headlamp Dimmer Switch.......................19
Headlamp Switch...........................1,19
Headlamp Switch System.....................19, 20
Fog Lamp Illumination........................20
Fog Lamp Switch...........................20
Headlamp Dimmer Switch.....................19
Headlamp Switch...........................19
Headlamps..............................21, 22
Heated Oxygen Sensor.........................13
Heated Rear Window..........................60Wiring Diagram Name Sheet Number
Relay...................................60
Switch..................................60
Switch Illumination..........................25
Heater A/C Panel Lamp........................25
Heater and A/C System......................45, 46
A/C Compressor Clutch.......................45
A/C Compressor Clutch Relay...................45
A/C Heater Blower Motor......................46
A/C Low Pressure Switch.....................45
A/C Mode Selector Switch.....................46
A/C Thermostat............................45
Blower Resistor............................46
Blower Switch.............................46
Powertrain Control Module.....................45
Heater System..............................44
Blower Resistor............................44
Blower Switch.............................44
Heater Blower Motor.........................44
Heat Mode Select Switch......................44
Heater Blower Motor..........................44
Heater Element..............................52
Heavy Duty Cooling (4.0L).......................7
Fan Control Relay...........................7
Powertrain Control Module.....................7
Radiator Fan Motor..........................7
High-Beam Indicator Lamp......................41
Horn System...............................27
Horn Brush/Slip Ring........................27
Horn Relay...............................27
Horn Switch..............................27
Left Side Horn.............................27
Right Side Horn............................27
Idle Air Control Motor.........................14
Ignition Key Warning Switch.....................43
Ignition Switch...............................8
Ignition System..............................8
Instrument Cluster............................37
Instrument Cluster Connector.....................37
Instrument Cluster Connector 16 Way...............69
Instrument Cluster Indicator Printed Circuit Board.......40
Instrument Cluster Printed Circuit Board (Standard)......41
Instrument Panel Ground.......................32
Instrument Panel Illumination..................25, 26
Heated Rear Window Switch Illumination...........25
Heater A/C Panel Lamp.......................25
Rear Wiper/Wash Switch Lamp..................26
Transfer Case Lamp.........................26
Transmission Range Lamp.....................26
Intake Air Temp Sensor........................11
Intermittent Front Wipers/Washers...............33, 34
Intermittent Wiper Module.......................33
Lamps
Ashtray Illumination Lamp.....................26
Back-Up Lamp..........................55, 56
Cargo Lamp..............................30
Check Engine Indicator Lamp................39, 40
Cigar Lighter Illumination......................58
Dome Lamp..............................31
8W - 272 WIRING DIAGRAMSJ
²do not touch the retaining bracket contact surface
after the accelerator has been applied.
²allow the accelerator to dry for at least five min-
utes; and
(6) Apply accelerator to bracket contact surface on
the windshield glass. Allow the accelerator to dry for
one minute. Do not touch the glass contact surface
after the accelerator has been applied.
(7) Install the mirror retaining bracket according
to the following instructions:
²apply one drop of adhesive at the center of the re-
taining bracket contact surface on the windshield
glass;
²immediately apply an even coat of adhesive to the
contact surface on the retaining bracket;
²align the retaining bracket with the position refer-
ence lines on the windshield glass, then
²press and hold the retaining bracket in-place for at
least one minute.
Ensure that the mirror retaining bracket is
correctly aligned because the adhesive will
cure rapidly.
(8) Allow the adhesive to cure for 8-10 minutes,
then remove any residue adhesive with an alcohol
dampened cloth.
(9) Allow the adhesive to cure for an additional
8-10 minutes before installing the mirror on the re-
taining bracket (Fig. 1).
WINDSHIELD FRAME
SERVICE INFORMATION
The windshield frame and glass can be removed as
a unit for service access (Fig. 2). The windshield
frame can also be tilted forward to a full horizontal
position and retained in-place with the strap when
complete removal is not necessary.
REMOVAL
(1) Remove the windshield wipers. Refer to the re-
moval procedure.
(2) For vehicles equipped with a soft top, discon-
nect the fabric top from the windshield frame re-
tainer rail. If necessary, refer to the soft top removal
procedure.
(3) For vehicles equipped with a hard top, discon-
nect the top from the windshield frame. Loosen the
retaining screws, tilt the top rearward and support
the top away from the windshield frame (Fig. 3).
(4) Remove the retaining screws and the wind-
shield/door hinges from the cowl (Fig. 2).
(5) Remove the holddown bracket retaining screws
from the cowl (Fig. 2).
(6) Remove the windshield frame and glass from
the cowl as a unit (Fig. 2).
(7) If necessary, remove the sunvisors.
INSTALLATION
(1) Position the windshield frame on the cowl (Fig.
2).
(2) Install the holddown bracket retaining screws
in the cowl (Fig. 2).
(3) Install the windshield/door hinge retaining
screws (Fig. 2).
(4) Connect the top to the windshield frame. If nec-
essary, refer to the applicable top installation proce-
dure.
Fig. 2 Windshield Frame Removal/Installation
Fig. 3 Hard Top Detached From Windshield Frame
23 - 184 BODY COMPONENTSÐXJ VEHICLESJ