1994 HONDA INTEGRA Oil

[x] Cancel search: Oil

gearbox wheelbase jacking MPG service interval reset navigation

Load previous 8 pages

Page 143 of 1413

HONDA INTEGRA 1994 4.G Workshop Manual lllustrated Index
NOTE:
. Apply liquid gasket to the mating surfaces of the right
side cover and oil pump housing before installing
them.
. Use liquid gasket, Pan No.08718 - 0001.
. Clean the oil pan

Page 144 of 1413

HONDA INTEGRA 1994 4.G Workshop Manual lllustrated Index
(contd)
NOTE:
. Apply liquid gasket to the mating surfaces of the right
side cover and oil pump housing before installing
thsm.
. Use liquid gask6t, Part No. 08718 - 0001.
. Clean t

Page 145 of 1413

HONDA INTEGRA 1994 4.G Workshop Manual BEARINGCAP BRIDGE
No. a 3, /a CAP BOLTSll x 1.5 mm64 N.m {6.5 kgt m,49 tbf.ftlApply engine oilto tho boltthreads and the washers.NOTE: Aftertorquingeach cap, turn crankshaftto check for binding.
No. 1

Page 146 of 1413

HONDA INTEGRA 1994 4.G Workshop Manual lllustrated IndexF
(contd)
NOTE: New rod bearings must be selected by
connecting rod and crankshaft identification
(see pages 7-8,9)
matching
marKrngs
Lubricate all internal parts with engine oil dur

Page 148 of 1413

HONDA INTEGRA 1994 4.G Workshop Manual Main Bearings
Clearance
To check main bearing-to-journal oil clearance,
remove the main caps and bearing halves.
Clean each main journal and bearing half with a
clean shop towel.
Place one strip of pl

Main Bearings
Clearance
To check main bearing-to-journal oil clearance,
remove the main caps and bearing halves.
Clean each main journal and bearing half with a
clean shop towel.
Place one strip of plastigage across each main iour-
nal.
NOTE: lf the engine is still in the car when you bolt
the main caD down to check clearance, the weight
of the crankshaft and flywheel will flatten the plasti-
gage further than just the torque on the cap bolt,
and give you an incorrect reading. Fot an accurate
reading, support the crank with a iack under the
counterweights and check only one bearing at a
trme.
Reinstall the bearing caps and cap bridge (818C1
engine only) then torque the bolts.
81881 engine:77 N'm (7.8 kgf'm,56lbl'ft)
818C1 engine:
No. 1,5 cap bolts 73 N'm (7.'l kgt'm,56lbf'ftl
No. 2, 3, 4 cap bolts 6a N'm (6.5 kgf'm, 49 lbf'ftl
NOTE: Do not rotate the crankshaft during inspec-
tron,
Remove the cap bridge (818C1 engine only), caps
and bearings again, and measure the widest part oJ
the plastigage.
Main Bearing-to-Journal Oil Cl€arance:
Standard (Newl:
No. 1, 2, 4, 5: 0.024 - 0.042 mm
10.0009 - 0.0017 inl
Service Limit: 0.050 mm {0.0020 inl
No. 3:0.030 - 0.0,18 mm(0.0012 - 0.0019 inl
Ssrvice Limit: 0.060 mm {0.0024 inl
PLASTIGAGE STNIP
lf the plastigage measures too wide or too narrow,
(remove the engine if it's still in the car), remove the
crankshaft. and remove the upper half of the bear-
ing. Install a new. complete bearing with the same
color code (select the color as shown in the right
column), and recheck the clearance.
CAUTION: Do not file, shim, or scrapo ihe bo.rings
or the caps to adiust clearance.
lf the plastigage shows the clearance is still incor-
rect, try the next larger or smaller bearing (the color
listed above or below that one), and check again.
NOTE: lf the Droper clearance cannot be obtained
by using the appropriate larger or smaller bearings,
reolace the crankshaft and start over.
Selection
CAUTION: lf ths codes are indeciphorable becau3o ot
an lccumulation ol dirt and dust, do not gcrub thgm
with a wirs brush or gcrapsr. Clean them only with 3ol-
vont or doisrggnt.
Crankshaft Bore Code Location
Letters have been stamped on the end of the block as a
code for the size of each of the 5 main journal bores
Use them, and the numbers or bars stamped on the
crank (codes for main journal size), to choose the correct
bearings.
B..ring ld.ntificrtionColor code is
on the edge otthe bearang.Larger crank Dore
Mlin Joumal CodG Locttion3 (Numbors or gaBl
IcD
tr;;lIl
Itr-tl
lE;tl I tlHlt
I Lo.""li L
Smaller Smallermsin bearingjournal (thicker)
-------.r> smaller bearing (thicker)
G'een
Gre€^
GreenBlacr
GreenElackBlue
7-8

Page 149 of 1413

HONDA INTEGRA 1994 4.G Workshop Manual ConnectingRod Bearings
ClearanceSelection
CAUTION: lf the codss are indeciphsrable bocause of
an accumulation of dirt and dust. do not scrub tham
with a wiro brush or scraper. Clean them only with sol

ConnectingRod Bearings
ClearanceSelection
CAUTION: lf the codss are indeciphsrable bocause of
an accumulation of dirt and dust. do not scrub tham
with a wiro brush or scraper. Clean them only with sol-
vont or dotetgenl.
Connecting Rod Code Location
A number has been stamped on the side of each con-
necting rod as a code for the size of the big end. Use it,
and the letters stamped on the crank (codes for rod jour-
nal size), to choose the correct bearings.
tF;l I tl-lf
liBor'rll I
lEalll t
I 1o.,,,'ll L
Smaller Smallerrod bearingjournal (thicker|
Half of number isstamped on bearingcap and the otherhalf is stamped onrod.
Conn.cting Rod Joumsl Codc LocatioN lLotteE or B.trl
Berring ldcntification
t23
Color code ison the edge ofthe bearing.Larger big end bore
Smaller bearing {thicker)
RedGr€€n
Elack
Bla€kBlue
1. Remove the connecting rod cap and bearing half.
2. Clean the crankshaft rod journal and bea.ing half
with a clean shoo towel.
3. Place the plastigage across the rod journal.
4. Reinstall the bearing half and cap, and torque the
nuts.
81881 sngino: 31 N'm 13.2 kgf.m,23 lbt'ft)
818C1 sngine: 4,1 N.m 14.5 kgf.m. 33 lbf'ft}
NOTE: Do not rotate the crankshaft during inspec-
tion.
Connecting Rod B€aring-to-Journal Oil Clcalancr:
8l88l ongine:
Standard (New): 0.020 - 0.038 mm
{0.0008 - 0.0015 in)
Servica Limit: 0.050 mm (0.0020 inl
818C1 engin€:
Standard (New): 0.032 - 0.050 mm
(0.0013 - 0.(XP0 inl
Service Limit: 0.060 mm (0.0024 in)
ll the plastigage measures too wide or too narrow,
remove the upper half of the bearing. install a new,
complete bearing with the same color code (select
the color as shown in the right column), and
recheck the clearance.
CAUTION: Do not file, shim, or scrape lhe bearing
or the capg tq adiust clgaranca.
lf the plastigage shows the clearance is still incor-
rect, try the next la.ger or smaller bearing {the color
listed above or below that one), and check clear-
ance again.
NOTE: lf the proper clearance cannot be obtained
by using the appropriate larger or smaller bearings,
reolace the crankshaft and stan over.
1.
PLASTIGAGE STRIP

Page 150 of 1413

HONDA INTEGRA 1994 4.G Workshop Manual Crankshaft
Removal
NOTE: End play for th€ connecting rods and crankshaft
should be inspected betore removing the crankshaft.
1. Remove the oil Dan, oil screen and the oil pump.
Remove the baffle pla

Page 151 of 1413

HONDA INTEGRA 1994 4.G Workshop Manual 7.
8.
11.
9.
10.
Remove the rod caps/bearings. Keep all caps/bear-
ings in order.
Lift the crankshaft out of the engine, being careful
not to damage journals.
Remove the upper bearing halves from conn

Load next 8 pages

Page: < prev 1-10 ... 25-32 33-40 41-48 49-56 57-64 65-72 73-80 81-88 89-96 ... 240 next >

washer fluid compression ratio power steering brake sensor wheel alignment technical specifications