Downloaded from www.Manualslib.com manuals search engine CONTROLS AND EQUIPMEN-=-T-=------___
Starting the engine
General hints
Attention When starting the engine in confined spaces there is a danger of poisoning.
• Before starting, move gear lever to neu·
tral (with automatic gearbox: Selector lever in "P" or"N" position) and apply handbrake fi rmly
•
On vehicles with a manual gearbox de
press the clutch pedal when operating
starter
so that starter only has to turn en
gine .
• As soon
as engine starts, release the
ignition key so that starter can dise ngage .
• After starting a co
ld engine It may sound
noisy for a moment or two because the 011 pressure has to build up in the hydraulic
tappets first. This is normal and no cause for
alarm .
~Do not warm engine up by run~ning it with vehicle stationary. Drive off straight away.
Do not overrev or use full throttle until the
engine has reached the normal operating
temperature .
• On vehicles with a catalytic converter the engine must not be started by towing the vehicle in ex· cess of 50 m. Otherwise unburnt fuel can pass into the converter and lead to damage.
• Before trying to start engine by towing, the battery from another ve· hicle should be used for starting if possible -see page 128.
Petrol engines
These engines are equipped with a petrol in
jection system that automat ically supp lies
the correct fuel/air mixture at all ambient
temperatures.
When engine
is cold or at operating temperature do not accelerate before or
during the starting procedure.
I f the engin e does not start at once, stop
us ing th e starter after 10 secs. wait about
half a m in ute and then try again.
If the engine sti
ll does not start, the electric
fuel pump fuse may have blown -see page
119 .
When the engine
is very hot it may be
neces sary to accelerate slightl y after the
engine has start
ed.
/
36
Downloaded from www.Manualslib.com manuals search engine CONTROLS AND EQUIPMENT
Warning lamps
Attention • Be careful when opening the coolant expansion tank! When the engine is hot the cooling system is under pressure -Danger of scalding! Let engine cool down therefore before unscrewing the cap_
• Do not touch the fan. The fan can switch on suddenly -even when ignition is switched off.
For furthe r details see pages 98 and 98.
1 -Coolant temperaturel _~_ If the coolant le vel is in orde r the trouble Coolant level') may be due to failure of the radiato r fan.
Check radiator fan fuse and renew is
T he wa rni ng lamp lights up for a few sec
necessary -see page 119.onds as a functional check when ign ition IS coo lant level .
. 46 switched on.
2 - Engine oil pressure ... .. 47 If the warning lamp does not go out al
If the lamp does not go out afterwards or 3 -Alternator . 47 though coolant level and fan fuse are inflashes when driving, either the coolant 4 -Glow plugs ... 47 orde r, do not drive on -call in expe rt astempe ratur e is too high or the coolant 5 -Brake system .. 48 sistance
.
level1 l too low: 6 -Brake pad wear indicator .48 If the trouble is only caused by the fan andStop, switch engine off and check7 -Turn signals 48
assuming coolant level is in order and temlevel . Add coolant if necessary . 8 -Main beam .
48
perature warning lamp is out -one can drive on to the nearest Volkswagen dealer. In 11 Only 011 vehicl es wi h a t omatic coolant order to make good use of the air stream for level lllonit or (see page 97 l. cooling , do not let engine idle or drive very
slowly .
he
layout
of the warning lamps depends on the model and the engine fitted. The sym
bols shown here are also on the actual
warn ing lamps.
1 -Coolant temperature /
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5 -Brake system
(CD)
The warning lamp* co mes on when
• the handb rake is
on • the brake fluid level is too low The ignition must be switched on.
Attention
If the lamp does not go out when handbrake is released or comes on when driving, the fluid level in the reservoir is too low. Immedi
ately contact a Volkswagen dealer and have the brake system
examined.
You can drive on carefully to the
nearest Volkswagen dealer but allow for higher pedal pressures and longer braking distances on
the way.
I6 -Brake pad wear I,'0',
indicator*
The wa rning lamp lights up for one second when the ignition is switched on as a func
tiona l check.
If the lamp then does not go out or it lights
up dur ing the Journey , the front brake pads
are worn. You should visit a Volkswagen
dealer to have the brake pads checked.
As the brake pad wea r indicator only moni
t ors the front brake pads, we recommend
that you have the rear brake linings checked as well.
7 -Turn signals
The warn ing lamp flashe s when turn signals are sWitched on. If a turn signal fails, the
warning lamp flashes tw ice as fast. (Not
w hen towing a trailer )
Fur ther details are given
on pages 49 and 53.
8 -Main beam
The warning lamp come s on when th e main
beam is on or when the headligh t flas her is used.
48
Downloaded from www.Manualslib.com manuals search engine ----CONTROLS AND EQUIPMENT
Q1~ Trailer turn signals(8 ) Anti-locking Brake System
(ABS)* The warning lamp" flashes when turn sig
nals are switched on when towing a trailer. The warning lamp comes on for a few sec
onds when the ignition is switched on. The If a turn signal fai ls on the trailer or vehicle,
lamp goes out after
an automatic test se the
warning lamp does not flash.
quence has taken place,
If the ASS warning lamp does not go out. or if the ASS warning lamp comes on when
driving, the system is fau lty The vehicle can then only be braked with the normal system
- that is w ith out ASS. The vehicle must be taken to a Vol kswagen dealer as soon as possible .
- ne
warning lamp cluster can contain Further details on ASS is given on page 76 . •anous warning lamps. The warning lamps actually fitted can be recognized by the 5 mbols
to ~Airbag system
n e warning lamp lights for about 3 seconds Nhen the ignition is switched on. If the
N arning lamp does not go out or lights/
;Iickers during the Journey, there is a fault in :he Airbag system , The system should be ct16cked immediately by a Volkswagen
:lealer For further details see page 18.
49
Downloaded from www.Manualslib.com manuals search engine DRIVING TIPS
The first 1500 km -and afterwards
Running-in
D Uring the first few opera ting hours the engine interna l friction is hig her than later on
w hen all the moving parts have b edded
d own . How well this running-in process is
d one depe nds to a considerab le exten t on th e w ay the vehicle is dri ven during the first
1 500 km (1000 miles)
Up to 1000 kilometers
the follo win g general rules apply :
• Do not use full throttle • Do not drive faster than 3/4 of top speed • Avoid high engine speeds
• Trailer towing should if possib le be
avoided .
Attention • New tyres must also be .. run in" because they do not have maximum adhesion at the start. This must be taken into account by driving carefully during the first 100 km_ •
•
New brake linings must also be run in and do not have the optimum friction properties during the first 200 km. The slightly reduced braking effect can be compensated for by more pressure on the brake pedal. This also applies when new linings have been fitted.
From 1000 -1500 km
The speed can gradu ally be increased to the
road or eng in e maximum.
During and after the running-in
period the following applies:
• Do not overre v th e engine when cold
eithe r in neutra l or in th e gears .
All speeds and revs given are only valid
w hen engine is properly warm.
r:Gb Do not drive with the engine C!!t) speed unnecessarily high changing up early helps to save fuel, reduces noise and protects the environment -see also page 72.
• Do not let engine labour -ch ange down
when eng ine no lo nger runs s m oothly .
After the running-in period
• On v ehic les with a rev counter* th e maxim um perm issib le e ngine speed is shown by the begin ning of the red zone on
the rev counter scale. The needle of the
c o unter must not mov e into this zone.
E xtreme ly
hig h engine revs w ill be auto
matically go verned.
71
Downloaded from www.Manualslib.com manuals search engine DRIVING TIPS
Anti-locking brake system *
The AB S plays a major part in i ncreasing the active safety of the vehicle . The big adva ntage when compa red with a conve ntional brake system is t hat even when braking
hard on a s lippery road surfac e the bes t
poss ib le ste erabili ty is retained for the road
cond it io n because the wheels do not lock.
H
owever o ne mus t not expec t the ABS
sys tem t~ sho rt en the brak ing dis ta nce in all co nditions. When driv ing on grave l or o n
fr esh snow cove ring a slipp ery surf ace, I.e. when one shou ld be driving very care fully In
a ny case, the s topping distance may even be slightly longer
How the ABS system works
A n automatic check is made when a speed
of approx. 7 km/h is reached,. When this
hap pens a pumping no ise can be heard. W
he n the tu
rning speed of a w heel reac hes a leve l which is too low fo r the ve hicle speed
and it ten ds to lock , the brake pre ssu re to
t his whee l is r educ ed. On the fron t axle the
b rake press ure is regulated fo r eac h wheel
ind iv idually, whereas on the rear axle, the
press ure is regulated fo r bo th wheels at the
sam e tim e. As a result the braking effect IS the same f or both rear w heels and the driving stabi lity is reta ined as f a r as po~sible. This regulating process makes Itself known by movement .of the b~ake pedal and is accompanied by nOises. This is do ne deli berat ely as a warni ng to the
driver that a wheel or the wheels a re In th e
lock ing range So that the ABS can r egu la te
effec tively in th is range the brake peda l
must remai n depressed -on no account
should it be pumped l
Attention However the ABS system cannot overcome the physical limits. This must be borne in mind particularly on slippery or wet roads. When the ABS com es into the control range the speed must immediately be adapted to the road and traffic conditions. The increased amount of safety available must not tempt one into taking risks.
If a def ect occurs o n the ASS It is indicated by a warni ng lamp -see page 49.
76
Downloaded from www.Manualslib.com manuals search engine DRIVING TIPS
Driving instructions
To obtain the best possible handling of ve
hicle and trailer, the following should be
noted :
•
Try to avoid driving w ith an unladen ve
hicle and a loaded trailer. If this cannot be
avoided, only drive
slowly to allow for the
unfavourable weight distribution .
• As driving stability
of vehicle and trailer
decreases when the speed increases do not drive at the maximum permissible top speed in unfavourable road, weather or wind conditions -particularly when going
downhill.
In any case the speed must be reduced im
mediately the trailer shows the slightest
sign of snaking . On no account try to stop
the snakin g by accelerating.
• For safety reasons one should not drive
faster than 80
km/h (50 mph). This also
applies in countries where higher speeds
are permitted. •
Al
ways brake in good time. If the trailer
has an overrun brake, apply the brakes gen
tl y at firs t then firmly. This will avoid the Je rk
ing caused by the trailer wheels loc king. Change down before going down a steep
hill so that the engine can act as a braka.
•
When a lon g climb in a low gear with ex
tremel y high engine revs must be nego
tiated at exceptionally high ambient temperatures the coolant temperature gauge must be observed. When the gauge needle
moves to the upper end of the scale, the
road speed must be reduced immediately
If nevertheles s the warning lamp flashes,
stop
immediatel y and allow the engine to
cool off at id l ing speed for several minutes.
• The coo ling
effect of the radiator fan can
not be increased by changing down, be
cause the speed of the fan is not dependent
on the engine speed. One should the refore
not change down even when towing a
trailer as 10ll g as the engine can cope without the vehicle speed dropping too much .
General notes
• It is advisable to hav e the vehicle serviced between the Insp ection in tervals it it
is used frequently for towing a trailer .
• The trailer and draw
bar load figures on
the data plate of the towing bracke t are for test ce rtific ation only. The correct figures
for the vehicle, which may be lower t han
th ese figures, are given in the eh icle documents and in this manual.
78
Downloaded from www.Manualslib.com manuals search engine GENERAL MAINTENANCE
Brake fluid
The brake fluid reservoir is on the left in the
e ngine compartment.
O n vehicles with ABS* the brake fluid reser
voir
can be found in the same place, only the
s hape of the reserv oir is different to that
s hown .
O n
vehicles with right-hand drive the reser
voir is on the other side of the engine com
p artment.
Checking fluid level
T he fluid level must always be between the
" MAX" and "MIN" marks.
T he
level of flu id tends to sin k slightly when the vehicle is used due to the automatic adJu stment of brake linings . This IS quite nor
mal.
H owever, if the level sinks noticeably in a
s h ort time or drops below the" MIN" mark
t h e system may be leaking. A low fluid level
in the reservoir is indicated by the brake
wa rning lamp lighting up (see page 48 also)
If this happens, take car to a Volkswagen
dealer immediately and have the brake sys
tem checked.
Renewing brake fluid
Brake fluid absorbs moisture. In the course
of time it takes in water from the ambient air. Too high a content of wa ter in the brake
fluid can In time cause corrosion damage in the system Furthermore the boiling point
of the brake fluid IS reduced considerably. For this reason the brake fluid must be renewed every f'wo years.
Attention When the brake fluid becomes too old vapour bubbles can form in the brake system when the brakes are used hard. The efficiency of the brakes and thus the vehicle safety is then seriously affected.
Only use our genuine brake fluid (spec ifica
tion to US standard FMVSS 116 DOT 4). The fluid must be new.
Attention Brake fluid is poisonous! It must therefore only be stored in the closed original container out of reach of children.
Remember also that brake fluid will attack the paintwork.
,.Q,., Because of the disposal prob
~lems, the special tools necessary
and the specialist knowledge re
quired, the brake fluid changing should preferably be done by a Vo/kswagen dealer.
It is advisable to have the fluid change car
ried out during an Inspection Service.
99