Page 825 of 1254
ON-VEHICLE
SERVICE
Frcnt Axle End Froni Susoension Parts
Check tonl ax€ and lrcnt
.!.p€nsion pad.
for loos€n6.6,
dacks, wear or olher damage.
. Shake each lrcnt wheel to check lof ex€ss ve olav.
. Make su@ ihal @lter oi. ol lower ball ioinl is insened.
. Botighlsn
all nuls and bolis lo th€ sp€cili€d loqu€,
'llghtening
torque:
Feter ro FFONT SUSPEiFTON.
Ch€ck strut (sho.k
absober) lor oilleakage or other dam-
Check lore. ball joinl
lor grease
l€akage and ball joint
dust
@v.f lof.Ecks or
olher damage.
FA4
Page 826 of 1254

ON.VEHICLE
SERVICE
Flont Axle and Front Suspenslon Parts (Confd)
. Check low€r ball joinl
€nd pl6y.
a. Jack up trcnl oi v€hi.le and
dae v€hic
e on eteb/ stands.
b. Clamp di.l indc.ror onro lra..ve'se l.l
aad place
'nd@
ior r p
on uppar
€dge oi b6ke @liper.
c. Make
s!rc lont wheels a€ sl€iqhi and
brak. p€dal
is
d. Place
a pry
bar befween tansveGe link and inn6r m oi
e. While raising and rc easinq pry
bar, obseee
maximum d a
l. l, venical end p
ay is fol wirhin
specii@ton, replace batl
joinl and r€chgck
€nd play.
Front Wheel Besring
. Checklhalwh6€
beaings opeate smoothly.
. Ch.ck
sxialend play.
o05 nh (0.0020
in) or l*
. Itdia €ndplayis noiwithin
sp€citicalion or wheetbeaing
do* .ol
IL'n:moor\ly r€pl.c€ wheelbeanng
assnbly
FEIEI IO FRONT AXLE _
Wh€
Fronl Wheel
Alignment
B€iore checkinq tonl wh6€ alionment,
besurero mak€. pr€-
PREUMINAFY INSPECTION
1, Checklrcs lor w€sr and
mpoper inttalion.
2. Check wh€€l runoul.
RoLr to s.o.g
3. Ch€ck ironl wh@
beaings lor loos€ness
4. Ch€ck ironl
s! spe nsion tor oosn€ss.
5. Chsck.leei.g
li.kage tor looseness.
6. Check lhat tonl shock ab.ode6
work orooe v.
7. Check vehicl€ posture
(Unladen").
': Fu€|, radi6lor
c@lani and engin. oil lull.
Spa€ iire, jack,
ha.d lools and nals in deslgnat€d positions.
FAS
Page 827 of 1254
ON-VEHICLE
SERVICE
Front Wheel Alignm€m (Cont'd)
CAMBEF, CASTEF AND
KINGPIN
INCUNANON
Camber, 6ter and xhgpin inclination 5F pE8€r
sI l*rory.nd
1. Set vehicle on luning €dius g.ug6.
2. Mount
Tool as iollows.
Kv991o4o10 O io
@
KW9104020 @
KV9S10{C0 €)
KV9S1IN040 O
KV901iN050 @
6. Selectadaplerwh.h
@ffesponds wirh whe6lof hub
shape
tom tour lyp6s
O 'o
O .
b. Sc€w se €ct€d
adapler h untit it coitads ptare
O .
c. B€mob
Se indicared wheel nuls n ustralion
at ten.
Install guidebolls
@ lo
wh6€wheel
nutswereremovodand
Insra lplare and adapGr assmbrv ro
olide bols .'.
hslall spmss
O oirro
quide
boiis
O Then
I
sh-b. nuts
(r€v€nlyunlila i'i e berore sprnss
O are@mpl€i€ly@m-
Mount whel a ignment gauoe
on attachoent ptale.
sw
rrA*-.". Y
L I
60
0.q (
i\\b/
/ ,Asd
#iYe '"/
d-g
/a)
"\u\\
p"@$ o
*-dt
\ p
FA€
Page 828 of 1254
ON-VEHICLE
SERVICE
From Wheel Alignmeni (Cont'd)
3. M€asu@
@mber, esler and kingpin inclinalion ol bolh
ghl.nd lei whels
wlh a slilable aignm€ni g.uge
Ctmts, CGIF a.d Khspin inclindid:
Fetd to s.Ds.
4. ll emb.r, c.st€r and kingpin
lnclnation aG .ol wilhin
6peclic.lion, 'rsped
cno 'eplac€
a1v o.m.ged
or so'n
TOEIN 1. DEw
a base ine on tread surlae
ot tires.
. After lowering lrcnt oi v€h
cl€, move il up and down
to
elimlnalel.lclion, and stwheels
n stfaishl,ah€ad posiiion.
. Measurc dslane 'A
and B'
F3t€r to s,D.s, al
ssne heighl.s
hub cen
3. le.glh
ol slee ng t6jods.
li6{od fofrard
or backwad.
Make suE borh riebd.
@ ,E $m l.ngrh.
Feef ro Sl scctFn,
Tiqhten lock nuls lo sp€cif
ed toique.
L6k nd righ!€ninq
to.q@:
R.ler to sT s6rrion.
FA-7
Page 829 of 1254
ON-VEHICLE
SERVICE
Fronl Wheel Alignment (Conl'd)
FFONT WHEEL TUFNING ANGLE
1. Serwh6es in srEighl'ahead positlon
and lh6n mov€ v.rri
.le lowad lnlillronl wheels €sl on 1uh ng Edils qaug€
2. Foiale st€oinq wh66 al lhewayighlandleltwlhaiorce
o 93 to 117
N
ll0lo 15
!9.
22lo 33 b) 4hle engne .
runn ns al dre (mode
s wllh powor
sle6f ns) and m€6!re
Do not hold the stedng wlFl d lull l@k lor moE ih€n 1s
sonds (mod.b
wilh ptrr
3i.. ns).
wh€€r iumins ogre (Full
rum):
Relef ro s.D.s,
FA{
Page 830 of 1254
FROMI
AXLE
\>
r: EE
9,".
o
@
@
@
@
@
o
@
(t
@
o
o
FA.9
Page 831 of 1254
FROI{T
AXLE -
Wheel Hub and Knuclde
Removal End lnstallation
wlel bedng (sally
des not €quib haint nrE, |l .ny
ol
rne iolldlng 3ynpion8 .E nored,
epl.e wfel beadng
. Grcwll.g mls ls emftred trofi wlEl b..dng dudng op.r-
. Wh..l b.adng dEgE d turn6 rought
wten hub l. turned
. Bemove
bak6 €liperassembly
and oior.
Bbk lin. d6. nor ned
to be dlsnnetcd 16fi b6*€ eti
p€r. B€ €etul not to def@ brak p.dEl,
d pieton
will pop
lr6k€ 3uE br.ke liE
is not twbted.
Remov€ ri€{od
b.lto nt
Femove slrul low€r molnling
bolrs.
Loosen lower b5ltolnt righrenifg
nut.
sepaEl€ knucklelbm lower
balljoinr srud with Tool.
Femove knlckle
tom nansveGe link.
\\J
\\
FA.1O
Page 832 of 1254
FROIIT
AXLE -
Wheel Hub
and Knuclde
ffi
[a$ Disas.s€mbly
WlEn En@hg wlbl hub d wl*l b€.rlng
tom k @tle,
dFl.6 sh.€l b€.ring ..embly (oqter
r@, InB re3.nd
gE€ssDefth a lwoE
. Femove hub cap and whe6lb€anng lek nul.
WHEELHUB oive out hub wilh
bea ng
inner €@ (outside)
rrcm knu.kr€
WTIEEL BEAFING
wlEn Epl*ing sheel
tsrlng, Gpla6 wh€€l b€Ering .!l@
bly {lncludlnq InEr.nd
our6r E@1.
. B€mov6
b€adnq inner
race (oulsid€),
lh€n Bnove outer
Pcss oui beanng
ouler mco.
FA-l,I