Page 769 of 1254
PREPARATION
o M.asuiiq
P iln
b€ains pe
@-€
$bdins pinion
h6i:qhr adj6r
s. edins pinion
h8is|n adtus!
s.rer no p
nion hsishr adju$,
sardins 3d3 b.a'iis adj!3inq
Soledins si& ha'ins djurins
PD4
Page 770 of 1254
PFOPELLER
SHAFT
Popeller Stuft (Model
2563A)
On-vehicle Service
PFOPELLEB SHAFT VIBFATION
lfvib€1ion s p€s6nr
at high
speed, check molntng b€tween
propgll€r shafi and.ompanion
tlange of rcar difi€.ential.
Make 3oE alignm.nt m.rk!
A and B ae l@H .. cbe
to
rr not, chanqe
mounting as describod in "lnstalation".
APPEAFANCE CHECKING
. Inspecl
orooeler shafr
rub. qudae
lor denls or crac^s
ll dahag€d, €dae prcpeiler
shaftass€mbly.
PD.5
Page 771 of 1254

PROPELLEB
SHAFT
or Bemoval
. Drawoutprop€ll6rshaftibm lEnsmission
and p
ug up @ar
€nd oftEnsmission
rcar extension housing.
Installation
li companion lange has b€en Emoved, put
new alignment
nad(s B dnd c on r
beio,€ '*srenorng
L>.ns rr lolowi-q
pro@dure. (Wh€n,lnaldrve
and prcpe
ler shaft arc sep.raled
lrcm each olh€r or when
eilher pan
is rcplaGd wilh a new
one,
i. Ea$ o gina
marks B and C trcm companion llange
w h
A. t'leasure companion llange vedical runoul
B. Oebrmine the postion
where maximum runoul is read
on d. galge
Pltdalk (shown
by B h llgurea
eti)on
llange peimeler
coresponding to maximum tunour
A. Measure @mpanon lange
surfa@ runoul.
B. Detemine lh6 position
wherc maximum runoul is
ead
ondialcaug€. Pul malk (show.
byc nligu€a
elt)o.
rra.g6 p€imaler
@rcspond ng lo
5.
6. Positonmmpanion
tlange and prop€llershaft
so thalatign
m€nt mad
A a.d B are as cose
lo each olher as poss -
ble. Tempo6 lv afta.h
bolts and nuts.
Whi 6 pr€$ing
down prcpe
lq shaft with
atgndeni hark C
racng upwad, tghl€n ihe
ower nut b sp€cilied lo.au6.
Tighlen remainino nuls
io speciliod lorque.
PD4
Page 772 of 1254
PROPELLEB
SHAFT
ltrgpecllon
. In.p€ct propEller
6hatt runoul. li
runout ex@eds
6p€.ili6lione, Bda6 popellei
shall e.embly.
Fumd llmit 0.6 ntn (0.@r
in)
. Insp€cl
iounal dial
play.
ll th€ play qced6
s9
shall
.rdh.! dlel pkry:
PD,7
Page 773 of 1254
FINAL
DFIVE
0odel R200v)
q'Es 9,8
hL.bH";{ .
99,4, qg@',
2t_ o
^q
b\ 6.
E-og
M '7o
iE Da
w@.@@
@ !{
b 49...
z,\
a\q\"
..*Q% "'
Sn' \-9rs. s fi!. s.
s?.24
@ Phioi
he
oh adjBi
no M$e.
@ sde
ssa(LH) wr
uso6
cou
o
o
o
o
@
@
o
o
o
Pt!8
Page 774 of 1254
FINAL
DBIVE (Model
R2mV)
)]A9), On.vehicle
S€wic€
FFONT OIL SEAL FEPLACEI,IEI'IT
1. Femove propeller
shalt.
2. Loos€n d v€ pinion
nur wllh T@1.
t@l number: S13306{xm
3. Femov€
corpanion llanqe.
4. R€mov€ fronr oil s6al
App y
mulli-pulpce qEase
to sealng lips oloilsal. Press
Insta loompanion llangB 5nd ddve pinion
nul.
SIDE OIL SEAL BEPLACEMEM
1 . Bemov€ d v6 shafts
5.
KV
NV Pt)!9
Page 775 of 1254
FINAL
DRIVE (Model
R200V)
=:-< \
\v
\V On-vehicle
S€rvlce (Conl'd)
3. Apply nlllj-putpose q@ase
io *aling ips ol oil seal. Prsss-
lit oi sealinto carier with T@t.
Tool numlDr: K tai0@00
Removal
. Famove propeller
shan.
Inert plug
ldo @r oll .&l .tr.r Et|wing p@fFller
.lF t
. R€move
d ve shatls.
. Purlofilinard ve backwad logelher
wilh jack.
. Be
eretul not ro damage spllE, ds. yolc
dd lrent
oll
sl! eftm Mding
FoF.ller 3h.lt,
Aff.r finrl ddE
b emotaed, .lppon $Bp€Bio
mmber
on r lldd
lo p@ern
n3 in&l.roE lFn
belng teisted or
lnstallation h the
eve6e order ol Gmoval.
wilh recofrhended g€ar
oil.
rlli$lg)\
,t Pr}lO
Page 776 of 1254
DISASSEMBLY
Model R2m
Difierential Carrier
1. Usino lwo 45
mm (1.77
in) spa@6,
T6l nunbcr: Kv3a100€0o
Pre-inspec{ion
A€loe disassemblin!,inald ve, periom
the lottowing inspec-
1) Tum drve pinion
in borh
dnecions seve€t iim6s ro
s.l
2) Chek iolal preload
wi r Too.
T6l nunber:
SI!127S{D0
(15- 25 kgrcm,13,5- 2t.5 in.tb)
B n9 g€ar
lo drlve pinion
backtash
Check ng geaFlo-ddv€
pinion
back ash wlh a diatindica-
0.13 -
0.1a nm (0d139 -
0.0059 tn)
Check runoutol nq gear
wilh a dialindic.tor
0,05 mm (0.0020
In)
ch€ck loolh @ntact. (R€l€rro
adjusrmenr.)
2. Paint or punch
matchharks on one
side ot
ng €p so il
€n be p@p€dy
€insiated.
a@nng ep6
.e llneb@rd during
mnutactuE.
in rheir prcoer
ocgitionE.
ir
Plll l