
are correctly secured, and that the radiator
drain plug is securely tightened. Refit the
radiator undershield, noting that it is located
by three clips at its front edge; tighten the
retaining screws securely (see illustration). If
it was raised, lower the vehicle to the ground.
12Prepare a sufficient quantity of the
specified coolant mixture (see below); allow
for a surplus, so as to have a reserve supply
for topping-up.
13Slowly fill the system through the
expansion tank; since the tank is the highest
point in the system, all the air in the system
should be displaced into the tank by the rising
liquid. Slow pouring reduces the possibility of
air being trapped and forming air-locks.
14Continue filling until the coolant level
reaches the expansion tank “MAX” level line,
then cover the filler opening to prevent
coolant splashing out.
15Start the engine and run it at idle speed,
until it has warmed-up to normal operating
temperature and the radiator electric cooling
fan has cut in; watch the temperature gauge
to check for signs of overheating. If the level in
the expansion tank drops significantly, top-up
to the “MAX” level line, to minimise the
amount of air circulating in the system.
16Stop the engine, allow it to cool down
completely(overnight, if possible), then
uncover the expansion tank filler opening and
top-up the tank to the “MAX” level line. Refit
the filler cap, tightening it securely, and washoff any spilt coolant from the engine
compartment and bodywork.
17After refilling, always check carefully all
components of the system (but especially any
unions disturbed during draining and flushing)
for signs of coolant leaks. Fresh antifreeze has
a searching action, which will rapidly expose
any weak points in the system.
18 Note:If, after draining and refilling the
system, symptoms of overheating are found
which did not occur previously, then the fault
is almost certainly due to trapped air at some
point in the system, causing an air-lock and
restricting the flow of coolant; usually, the air
is trapped because the system was refilled too
quickly. In some cases, air-locks can be
released by tapping or squeezing the various
hoses. If the problem persists, stop the engine
and allow it to cool down completely, before
unscrewing the expansion tank filler cap or
disconnecting hoses to bleed out the trapped
air.
Antifreeze mixture
19If the antifreeze used is not to Ford’s
specification, it should always be renewed at
the suggested intervals. This is necessary not
only to maintain the antifreeze properties, but
also to prevent the corrosion which would
otherwise occur as the corrosion inhibitors
become progressively less effective. Always
use an ethylene glycol-based antifreeze which
is suitable for use in mixed-metal cooling
systems.
20If the antifreeze used is to Ford’s
specification, the levels of protection it affords
are indicated in the Specifications Section of
this Chapter. To give the recommended
standardmixture ratio for this antifreeze, 40%
(by volume) of antifreeze must be mixed with
60% of clean, soft water; if you are using any
other type of antifreeze, follow its
manufacturer’s instructions to achieve the
correct ratio. It is best to make up slightly
more than the system’s specified capacity, so
that a supply is available for subsequent
topping-up.
21Before adding antifreeze, the cooling
system should be completely drained,
preferably flushed, and all hoses checked forcondition and security.  As noted earlier, fresh
antifreeze will rapidly find any weaknesses in
the system.
22After filling with antifreeze, a label should
be attached to the expansion tank, stating the
type and concentration of antifreeze used,
and the date installed. Any subsequent
topping-up should be made with the same
type and concentration of antifreeze. If
topping-up using antifreeze to Ford’s
specification, note that a 50/50 mixture is
permissible, purely for convenience.
23Do not use engine antifreeze in the
windscreen/tailgate washer system, as it will
damage the vehicle’s paintwork. A screen
wash additive should be added to the washer
system in its maker’s recommended
quantities.
General cooling system checks
24The engine should be cold for the cooling
system checks, so perform the following
procedure before driving the vehicle, or after it
has been shut off for at least three hours.
25Remove the expansion tank filler cap (see
Section 3), and clean it thoroughly inside and
out with a rag. Also clean the filler neck on the
expansion tank. The presence of rust or
corrosion in the filler neck indicates that the
coolant should be changed. The coolant
inside the expansion tank should be relatively
clean and transparent. If it is rust- coloured,
drain and flush the system, and refill with a
fresh coolant mixture.
26Carefully check the radiator hoses and
heater hoses along their entire length; renew
any hose which is cracked, swollen or
deteriorated (see Section 12).
27Inspect all other cooling system
components (joint faces, etc.) for leaks. A leak
in the cooling system will usually show up as
white- or rust-coloured deposits on the area
adjoining the leak. Where any problems of this
nature are found on system components,
renew the component or gasket with
reference to Chapter 3.
28Clean the front of the radiator with a soft
brush to remove all insects, leaves, etc,
embedded in the radiator fins. Be careful not
to damage the radiator fins, or cut your fingers
on them. 
1•22
28.11  Ensure radiator undershield is
located securely in three clips at front
edge (arrowed) when refitting
Every 30 000 miles
Every 30 000 miles or 3 years
1The air filter element is located in the air
cleaner assembly on the left-hand side of the
engine compartment. Release the clips, and
lift the air cleaner cover (see illustrations). If
the additional working clearance is required,
unclip the cover from the air mass meter, and
withdraw it completely.
2Lift out the element, and wipe out thehousing (see illustration). Check that no
foreign matter is visible, either in the air intake
or in the air mass meter.
3If carrying out a routine service, the element
must be renewed regardless of its apparent
condition; note that the small foam filter in the
rear right-hand corner of the air cleaner
housing must be cleaned whenever the air
filter element is renewed (see Section 30).
4If you are checking the element for any
other reason, inspect its lower surface; if it is
oily or very dirty, renew the element. If it is
only moderately dusty, it can be re-used byblowing it clean from the upper to the lower
surface with compressed air. Because it is a
pleated-paper type filter, it cannot be washed
or re-oiled. If it cannot be cleaned
satisfactorily with compressed air, discard
and renew it. 
Warning: Wear eye protection
when using compressed air! 
Caution: Never drive the vehicle
with the air cleaner filter element
removed. Excessive engine wear could
result, and backfiring could even cause a
fire under the bonnet.
29 Air filter element renewal
procarmanuals.com 

Chapter 2  Part A: 
In-car engine repair procedures
Auxiliary drivebelt check and renewal  . . . . . . . . . . . . . See Chapter 1
Camshaft oil seals - renewal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Camshafts and hydraulic tappets - removal, inspection 
and refitting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Compression test - description and interpretation  . . . . . . . . . . . . . . 3
Crankshaft oil seals - renewal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Crankshaft pulley - removal and refitting  . . . . . . . . . . . . . . . . . . . . . 8
Cylinder head - removal and refitting  . . . . . . . . . . . . . . . . . . . . . . . . 14
Cylinder head and valve components - cleaning and 
inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Chapter 2B
Cylinder head cover - removal and refitting  . . . . . . . . . . . . . . . . . . . 5
Engine oil and filter change  . . . . . . . . . . . . . . . . . . . . . See Chapter 1
Engine oil level check . . . . . . . . . . . . . . . . . . . . . . . . . . See Chapter 1
Engine overhaul - general information  . . . . . . . . . . . . . See Chapter 2B
Engine/transmission - removal and refitting  . . . . . . . . See Chapter 2B
Engine/transmission mountings - inspection and renewal  . . . . . . . . 22
Exhaust manifold - removal, inspection and refitting  . . . . . . . . . . . . 7Flywheel/driveplate - removal, inspection and refitting  . . . . . . . . . . 21
General information  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Inlet manifold - removal and refitting  . . . . . . . . . . . . . . . . . . . . . . . . 6
Oil cooler - removal and refitting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Oil level sensor - removal and refitting  . . . . . . . . . . . . . . . . . . . . . . . 18
Oil pressure warning light switch - removal and refitting  . . . . . . . . . 19
Oil pump - removal, inspection and refitting  . . . . . . . . . . . . . . . . . . . 16
Repair operations possible with the engine in the vehicle  . . . . . . . . 2
Spark plug renewal  . . . . . . . . . . . . . . . . . . . . . . . . . . . See Chapter 1
Sump - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Timing belt - removal, refitting and adjustment  . . . . . . . . . . . . . . . . 10
Timing belt covers - removal and refitting . . . . . . . . . . . . . . . . . . . . . 9
Timing belt tensioner and toothed pulleys - removal, 
inspection and refitting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Top Dead Centre (TDC) for No 1 piston - locating  . . . . . . . . . . . . . . 4
Water pump - removal and refitting  . . . . . . . . . . . . . . . See Chapter 3
General
Engine type  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Four-cylinder, in-line, double overhead camshafts
Engine code:
1.6 litre models  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LIF
1.8 litre models  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RKA
2.0 litre models  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NGA
Capacity:
1.6 litre models  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1597 cc
1.8 litre models  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1796 cc
2.0 litre models  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1988 cc
Bore:
1.6 litre models  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76.0 mm
1.8 litre models  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.6 mm
2.0 litre models  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.8 mm
Stroke - all models  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88.0 mm
Compression ratio:
1.6 litre models  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3:1
1.8 and 2.0 litre models  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.0:1
Compression pressure - at starter motor speed, engine fully warmed-up  .Not available
Firing order  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2 (No 1 cylinder at timing belt end)
Direction of crankshaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clockwise (seen from right-hand side of vehicle)
Cylinder head
Hydraulic tappet bore inside diameter  . . . . . . . . . . . . . . . . . . . . . . . . . . 28.395 to 28.425 mm
Camshafts and hydraulic tappets
Camshaft bearing journal diameter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.960 to 25.980 mm
Camshaft bearing journal-to-cylinder head running clearance  . . . . . . . . 0.020 to 0.070 mm
Camshaft endfloat  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.080 to 0.220 mm
Hydraulic tappet diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.400 mm
2A•1
Easy,suitable for
novice with little
experienceFairly easy,suitable
for beginner with
some experienceFairly difficult,suitable
for competent DIY
mechanicDifficult,suitable for
experienced  DIY
mechanicVery difficult,
suitable for expert DIY
or  professional
Degrees of difficulty
Specifications Contents2A
procarmanuals.com 

Lubrication
Engine oil type/specification  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Chapter 1
Engine oil capacity  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Chapter 1
Oil pressure  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No information available at time of writing
Oil pump clearances  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No information available at time of writing
Torque wrench settingsNm lbf ft
Cylinder head cover bolts:
Stage 1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.5
Stage 2  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5
Camshaft toothed pulley bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 50
Camshaft bearing cap bolts:
Stage 1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 7
Stage 2  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 14
Cylinder head bolts:
Stage 1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 18
Stage 2  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 33
Stage 3  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Angle-tighten a further 105°
Timing belt cover fasteners:
Upper-to-middle (outer) cover bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3
Cover-to-cylinder head or block bolts  . . . . . . . . . . . . . . . . . . . . . . . . 7 5
Cover studs-to-cylinder head or block  . . . . . . . . . . . . . . . . . . . . . . . . 9 to 11 6.5 to 8
Timing belt tensioner bolt  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 28
Timing belt tensioner backplate locating peg  . . . . . . . . . . . . . . . . . . . . . 8 to 11 6 to 8
Timing belt tensioner spring retaining pin  . . . . . . . . . . . . . . . . . . . . . . . . 10 7
Timing belt guide pulley bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 to 40 26 to 30
Water pump pulley bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 7
Water pump bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Chapter 3
Auxiliary drivebelt idler pulley  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 35
Inlet manifold nuts and bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 13
Alternator mounting bracket-to-cylinder block bolts  . . . . . . . . . . . . . . . 47 35
Cylinder head support plates:
Front plate Torx screws - to power steering pump/air conditioning 
compressor mounting bracket and cylinder head  . . . . . . . . . . . . . . . 47 35
Rear plate/engine lifting eye - to alternator mounting bracket 
and cylinder head bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 35
Front engine lifting eye bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 12
Inlet and exhaust manifold studs-to-cylinder head  . . . . . . . . . . . . . . . . 10 maximum 7 maximum
Exhaust manifold heat shield bolts:
Shield-to-cylinder head  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5
Shield/dipstick tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 7
Shield/coolant pipe-to-manifold  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 17
Exhaust manifold nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 12
Air conditioning refrigerant pipe-to-exhaust manifold bolts  . . . . . . . . . . 10 7
Crankshaft pulley bolt  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 to 115 80 to 85
Oil pump-to-cylinder block bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 7
Oil pick-up pipe-to-pump screws  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 7
Oil baffle/pump pick-up pipe nuts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 14
Oil filter adaptor-to-pump  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 to 25 13 to 18
Oil pressure warning light switch  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 20
Oil level sensor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 20
Sump bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 to 22 15 to 16
Coolant pipe-to-sump bolt  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 7
Flywheel/driveplate bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 to 112 81 to 83
Crankshaft left-hand oil seal carrier bolts  . . . . . . . . . . . . . . . . . . . . . . . . 22 16
Transmission-to-engine bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 30
Engine/transmission front mounting:
Mounting bracket-to-transmission  . . . . . . . . . . . . . . . . . . . . . . . . . . . Not available
Mounting-to-subframe bolts/nuts - stage 1  . . . . . . . . . . . . . . . . . . . . 10 7
Mounting-to-subframe bolts/nuts - stage 2  . . . . . . . . . . . . . . . . . . . . 48 35
Mounting centre bolt  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 89
Engine/manual transmission rear mounting:
Mounting bracket-to-transmission 12 mm fasteners  . . . . . . . . . . . . . 78 to 84 58 to 62
Mounting bracket-to-transmission 10 mm fasteners  . . . . . . . . . . . . . 48 35
Mounting-to-subframe bolts and nut - stage 1  . . . . . . . . . . . . . . . . . . 10 7
Mounting-to-subframe bolts and nut - stage 2  . . . . . . . . . . . . . . . . . . 48 35
Mounting centre bolt  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 89
2A•2 In-car engine repair procedures
procarmanuals.com 

Chapter 5 Engine electrical systems
Alternator - removal and refitting  . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Alternator brushes and voltage regulator - renewal  . . . . . . . . . . . . . 13
Auxiliary drivebelt check and renewal  . . . . . . . . . . . . . See Chapter 1
Battery - removal and refitting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Battery check, maintenance and charging  . . . . . . . . . See Chapter 1
Battery leads - check and renewal  . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Charging system - general information and precautions  . . . . . . . . . 10
Charging system - testing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Crankshaft speed/position sensor - checking, removal and refitting 9
Electronic control system - information and 
fault diagnosis  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Chapter 6
Electronic Control Unit (ECU) and system information 
sensors - general information  . . . . . . . . . . . . . . . . . See Chapter 6Engine compartment wiring check  . . . . . . . . . . . . . . . See Chapter 1
General information, precautions and battery disconnection  . . . . . . 1
Ignition coil - removal and refitting  . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Ignition module (automatic transmission models only) - 
removal and refitting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Ignition system - general information and precautions  . . . . . . . . . . . 4
Ignition system - testing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Ignition timing - checking  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Spark plug renewal and HT lead check  . . . . . . . . . . . . See Chapter 1
Starter motor - brush and solenoid renewal  . . . . . . . . . . . . . . . . . . . 17
Starter motor - removal and refitting  . . . . . . . . . . . . . . . . . . . . . . . . . 16
Starting system - general information and precautions  . . . . . . . . . . 14
Starting system - testing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Battery
Type  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lead-acid
Rating - Cold cranking/Reserve  capacity  . . . . . . . . . . . . . . . . . . . . . . . 500 A/75 RC, 590 A/95 RC, or 650 A/130 RC
Ignition timing
Nominal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10° ± 2° BTDC
Note:Ignition timing is under control of ECU - it may vary constantly at idle speed, and is not adjustable.
Ignition coil
Output  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.0 kilovolts (minimum)
Primary resistances - measured at coil connector terminal pins  . . . . . . 0.50 ± 0.05 ohms
Alternator
Type:Model Rated output
Bosch unit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NC 14V 60-90A 90A
Mitsubishi unit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A004T 90A
Minimum brush length - all types  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0 mm
Regulated voltage @ 4000 (engine) rpm and 3 to 7 amp load - all types  .13.5 to 14.6 volts
Starter motor
Type:Model Rated output
Bosch unit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DW 1.1 or 1.4 kW
Lucas/Magneti Marelli unit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M79 1.0 kW
Minimum brush length - all types  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.0 mm
Commutator minimum diameter:
Bosch units  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.8 mm
Lucas/Magneti Marelli unit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not available
Armature endfloat:
Bosch units  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.30 mm
Lucas/Magneti Marelli unit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.25 mm
Torque wrench settingsNm lbf ft
Crankshaft speed/position sensor:
Sensor-to-bracket screw  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 to 9 4 to 6
Bracket-to-cylinder block  crankcase screw . . . . . . . . . . . . . . . . . . . . 21 15
Ignition coil bracket-to-cylinder  head screws  . . . . . . . . . . . . . . . . . . . . 21 15
Alternator mounting bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 37
Starter motor mounting bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 26
5•1
Easy,suitable for
novice with little
experienceFairly easy,suitable
for beginner with
some experienceFairly difficult,suitable
for competent DIY
mechanicDifficult,suitable for
experienced  DIY
mechanicVery difficult,
suitable for expert DIY
or  professional
Degrees of difficulty
Specifications Contents
5
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