1992 MAZDA 323 Workshop Manual Suplement

CONVENTfONAt BRAKE SYSTEM
13EOPX-33C
16EOPX-7 16
1
3
J
13EOPX 331
Disassembly note
Piston
Remove the piston with the SST.
Note
l The piston is removed by turning the SST counter-
clockwise.
Piston seal
Remove the piston seal with the SST.
Needle bearing
1. Secure the catiper in a vise.
Caution
l Do not remove the needle bearing if not necessary.
l Insert a soft, protective material (such as copper
ptates) in the jaws of the vise.
2. Remove the needle bearing from the caliper with the SST.
Bleeder screw
Loosen the bleeder screw by using the SST.
Assembly note
Bleeder screw
Tighten the bleed screw by using the SST.
Tightening torque:
5.9-8.8 Narn f 60-90 kgfcm, 53.-78 in4bf )
.
c
P-1 8

I- CONVENTIONAL BRAKE SYSTEM
P
I f3EOFX-33,
Needle bearing
1. Set the new needle bearing in the caliper with the needle
bearing hole facing the caliper cylinder.
2. Press the needle bearing into the caliper with the SST until
the SST bottoms against the caliper.
Piston
Assemble the piston with the SST.
Note
l The piston is assembled by turning the SST
clockwise.
16EOPX-718
P--t9 . .

Q
WHEELS AND TIRES
OUTttNE .................................................. Q- 2
SPECIFICATIONS .................................... Q- 2
SUPPLEMENTAL SERVtCE tNFORMATtON . . Q- 3
WHEELS AND TtRES . . . . . . . . . . . . . . ..*..*....*..*..... Q- 3
WHEEL BALANCE ADJUSTMENT . . . . . . . . . s..s Q- 3
t3EDQx*301

l The standard tire size is increased to 15 inches to improve vehicle performance.
l The-spare tire is also increased to 15 inches.
l Five lug disc wheels are fitted.
SPECIFICATIONS
Standard Tire
13EOOX-302
hem
Specifications
I WhPPI Offset
Pitch circle diameter
““” I,’
Material
Size
Tire
Atr pressure Front
F kPa I kgflcm2, psi) L
Rear
‘ldJp to 3 persons
l 2 . . . -Full load 13EOOX-303 Temporary spare tire
Item
See
Offset
Wheel ”
Rtch clrcIe diameter
Material
Size
Trre
Air pressure
.: Z$:‘$; Shaded areas indicates new specifications.
@ PITCH CIRCLE DIAMETER
I
1
I
e 1 The foik
ume 2 I
l Wheels
Wheel t:
BALANCE
WEGHT ‘

%
:
1 SUPPLEMENTAL SERVICE INFORMATION, WHEELS AND TIRES Q .
SUPPLEMENTAL SERVICE INFORMATKM
The following point in this section is changed in comparison with the Mazda 323 Workshop Manual Voi-
ume 2 (1206~IO-89F).
l Wheels and tires
I Wheel balance adjustment
13EOQX-30 13EOUX-305
j
WHEELS AND TIRES
I
WHEEL BALANCE ADJUSTMENT
If a wheel becomes unbalanced or if a tire is replaced or
repaired, the wheel must be rebalanced to within specifi-
cation.
Maximum unbalance (at rim edge): 9 g IO.32 oz j
Caution
l Do not use more than two balance weights on the
inner or outer side of the wheel,
l One batance weight; max. 60 g (2-f oz 1.
l if the total weight exceeds IOU g (3.5 or] on one
side, rebalance after moving the tire around on the
rim.
l Attach the balance weights tightly to the wheel.
. Select suitable balance weights for aluminum alloy
wheels.

R
SUSPENSION
OUTLINE .................................................. R- 2
OUTLHdE OF CONSTRUCTION ................. R- 2
SPEC1FtCATlONS .................................... R- 2
13EORX-301

R OUTLINE
OUTLINE
OUTLtNE OF CONSTRUCTION
l The%onstruction and operation of the suspension system are basically the same as for previous models.
l The coil spring and shock absorber specifications are changed.
l The stabilizer specifications are changed.
SPECIFICATIONS
13EORX-302
Front suspension
Suspension type
Sprmg type
Shock absorber
Stabrlmr
Specifications
Strut
Coil spring
Oil filled Total toe-rn
Front
wheel
atignment
(‘Unladen)
Rear suspension
Suspensron type
Sprmg type
Shock absorber
Stabrlrzer
Rear wheei
alrgnment
(‘Unladen) Maximum steering 38* f 3*
309 f 30
-0045 f 45’
2035’ f 45’
KIngpin angle degree
12*to’
We Oil fifled
Damprng force N [ kgl Ibf 1 .‘? .@g,$g&;qJ&,$. ‘: ‘., . . ” ‘, : :,
at 0.3 m 112
]ls I Contraction ;. ~ .. . . . . .__. ..:, .. .. ,I. ._ :. . . f: ; _... .:
Type Torsion bar
Diameter mm. f in ]
19.t (0.751
Total toe-in mm fin!
2.h 3 (0.08 f 0.121
degree
O”12’ f 18’
Camber angle degree -0°20’ f 45’
13EORX-303
l Fuel tank full, radrator coolant and engine oil at speclfled levels; and spare tire, jack, and tools in designated positions. Front Coil Spring Specifications
1 Identification mark color Wire diameter Coif .center
M l l
I Free length A a2 mm lin)
diameter mm [in) . mm 1 in) Coil number Rear Coil Spring Speci?ications
ldentlfication mark color M” Wire diameter Coil center
Free length
mm {in) diameter mm 1 in J
mm {in) Coil number
*’ Maln Identlfcatlon mark on second cgil from bottom.
*’ Auxrllary &entificatton mark on thrrd coil from bottom.
Shaded areas tndcate
new specifrcat+ons 13EORXCS05
(I .f

S
BODY
INDEX . . . . . ..*.I........**........*.~*.~............*.......
s- 2
OUTLINE ..................................................
s- 3
UUJLINE OF CONSTRUCTION ..................
S- 3
BONNET BULGE
....................................
s- 3
RADIATOR GRILLE ................................. s- 4
FRONT BUMPER .................................... s- 4
REAR SKIRT ...........................................
s- 6
WHEEL ARCl-i MOLDING .........................
s- 5
( SERVICE j
SUPPLEMENTAL SERVICE fNFURMATION.. S- 6
BONNET BULGE
.......................................
s- 7
COMPONENTS ....................................... s- ‘7
FRONT BUMPER
.......................................
s- 8
COMPONENTS .......................................
s- 8
REAR SKIRT .............................................
S-10
COhiIPONENTS .......................................
S-10
Wt=fEEL ARCH MOLDING ............................
S-l 1
COMPONENTS .......................................
S-l 1
13EOSX301