Page 1092 of 1216
23-48
MOULDINGBODY
- Moulding
REMOVAL AND INSTALLATION67 6WA0421
4,1. Drip moulding4,2. Windshield upper moulding
l *3. Quarter window moulding lower
**4. Quarter window moulding upper
4*5. Quarter window moulding front
l *6. Liftgate moulding lower
l +7. Liftgate moulding uppera*8. Liftgate moulding side
+* l + 9. Side protect moulding fender
+e I)+ 10. Side protect moulding front door
4,11. Side protect moulding quarter
NOTE(1) ** : Refer to “Service Points of Removal”.(2) I)+ : Refer to “Service Points of Installation”.
SERVICE POINTS OF REMOVAL1. REMOVAL OF DRIP MOULDING
Refer to
P.23-72.2. REMOVAL OF WINDSHIELD UPPER
MOULDINGRefer to
P.23-58.
Page 1093 of 1216
BODY - Moulding23-493.
REMOVAL OF QUARTER WINDOW MOULDING LOWER/
4. QUARTER WINDOW MOULDING UPPER/B. QUARTERWINDOW MOULDING FRONT
Refer to
P.23-61.6. REMOVAL OF
LIFTGATE MOULDING LOWERI7. LIFT-GATE MOULDING
UPPER/8. LIFTGATE MOULDING
SIDERefer to
P.23-62.
19. REMOVAL OF SIDE PROTECT MOULDING
FENDER/IO.SIDE PROTECT MOULDING FRONT DOOR
(1) Using the plastic trim tool, pry off the side protect
moulding.
(2) Using the plastic trim tool, scale off the both-side
adhesive tape which sticks to the body.
11. REMOVAL OF SIDE PROTECT MOULDING QUARTER
(1) Remove the rear side trim. (Refer to P.23-85.)(2) Remove the motor section of the driving device
assembly. (Refer to
P.23-94.)(3) After removing the mounting nuts, pry off the side
protect moulding quarter with the plastic trim remover.
SERVICE POINTS OF INSTALLATION9. INSTALLATION OF SIDE PROTECT MOULDING FEN-
DER/10. SIDE PROTECT MOULDING FRONT DOOR
(1) Wipe off application surface of body with clean cloth
dampened with degreaser
(MOPAR SUPER KLEEN or
equivalent).
NOTEAfter wiping surface, leave surface as it is to volatilize
degreaser.(2) Using an infrared light or similar instrument, heat the
body painted surface and the side protect moulding.
Heating temperature
Body painted surface..... 25-55OC (77-131 OF)
Side protect moulding . . . . 25-40°C (77- 104OF)
Page 1095 of 1216
BODY - Fender
FENDER
:- REMOVAL AND INSTALLATION
-.
Pre-removal Operation0 Removal of Front Garnish
(Refer to P.23-47.)l Removal of Front Turn Signal Light
and Front Combination Light
(Refer to GROUP 8-Front Combi-
nation Light)
l Removal of Headlight Lower Bezel
(Refer to GROUP
8-Headlights)l Removal of Side Air Dam
(Refer to
P.23-74.)LLu23KAAr
Post-installation Operation0 Installation of Side Air Dam
(Refer to P.23-74.)l Installation of Headlight Lower
Bezel
(Refer to GROUP
8-Headlight)0 Installation of Front Turn Signal
Light and Front Combination Light
(Refer to GROUP
8-Front Combi-
nation Light)
0 Installation of Front Garnish
(Refer to P.23-47.)J
Removal steps1. Front splash shield extension
l 2. Front splash shield
l C 3. Front fender panel
NOTE
(1) Reverse the removal procedures to reinstall.(2) .a : Refer to “Service Points of Installation”.
(3)l 1 : This shows a tightening torque of 2.0-2.2 Nm(1 .4-l .6 ft.lbs.1.(4)l 2 : This shows a tightening torque of 4-6 Nm
(2-4 ft.lbs.1.
View ASealantSERVICE POINTS OF INSTALLATION
3. APPLICATION OF SEALANT TO FRONT FENDER PANEL
When installing the fenders, apply specified sealant between
the fenders and the body panels, so that there are no gapswhen the fenders are mounted.
Specified sealant: MOPAR Silicone Rubber Sealer
PartNo.4026070 or equivalent
Page 1098 of 1216
23-54BODY - Window Glass
WINDOW GLASS
N23LAAB
GENERALThe windshield and
liftgate window glass are attached by an urethane-base adhesive to the window frame.
This adhesive not only provides improved glass holding and sealing, but also permits use of body openings
having a greater
structural strength.
ADHESIVE, PRIMER AND RESERVE ITEMSItems
ApplicationsQuantityAdhesive, Primer
Adhesive:As required
3M Super Fast Urethan Part No.8609
or equivalent
Primer:As required
3M Super Fast Urethan Primer
Part
No.8608 or equivalentReserve items
Dispensing nozzleOne
Wire (dia. x length)for cutting adhesiveLir,“$c;s onfi wire(62 in.
x 3.3 ft.)
Adhesive gunfor adhesive application
OneIsopropyl alcoholfor cleaning jointing surfacesAs required
Wiping ragsAs required
Sealerfor prevention of water leaks andAs requiredgathering after adhesive applicationIsopropyl alcoholfor cleaning
As requiredGlass holderTwo
Spacers (Service Part)As required
Window moulding assembly
One(Service part)
Tectyl 506T (Valvoline Oil Company)As required
Page 1102 of 1216
23-58BODY - Windshield
WINDSHIELD
REMOVAL AND INSTALLATION
ISA0466
Pre-removal Operation0 Removal of Hood
(Refer to P.23-34.)0 Removal of Wiper Arm
(Refer to GROUP &WindshieldWiper)
l Removal of Front Deck Garnish
(Refer to
P.23-47.)0 Removal of Front Headlining Trim
(Refer to P.23-89.)0 Removal of Drip Moulding
(Refer to P.23-72.)
Post-installation Operation0 Installation of Drip Moulding
(Refer to P.23-72.)0 Installation of Front Headlining
Trim
(Refer to
P.23-89.)l Installation of Front Deck Garnish
(Refer to
P.23-47.)l installation of Front Wiper Arm(Refer to GROUP 8-WindshieldWiper)
0 Installation of Hood
(Refer to P.23-34.)
NZBLBAR
,
Removal steps1. Inside rear view mirror
2. Windshield upper moulding
a*3. Windshield glass
4. Windshield glass spacer
Installation steps4. Windshield glass spacer
l 2. Windshield upper moulding
+a 3. Windshield glass
1. Inside rear view mirror
NOTE(1 I Reverse the removal procedures to reinstall.(2) +* : Refer to “Service Points of Removal”.(3) l + : Refer to “Service Points of Installation”.(4) H : Non-reusable parts
SERVICE POINTS OF REMOVAL3. REMOVAL OF WINDSHIELD GLASS
(1) Using a sharp-pointed drill, make a hold in the adhesivearea of the windshield.
From inside the vehicle, insert one end of wire through
adhesive material applied to the upper edge of
windshield.
(2) Insert the other end of wire from inside the vehicle
through adhesive material applied to the lower edge of
windshield.
(3) Secure each end of wire to a piece of wood or similar
object.
(4) Carefully cut through adhesive by pulling wire along the
windshield from outsi,de the vehicle in a sawing motion.
Caution
In order to protect the body from damage, apply cloth
tape to all body areas around the installed glass beforecutting the adhesive.
Page 1103 of 1216
BODY - Windshield
Glass holders
,(5) Make mating marks on the glass and body if the glass
is to be reinstalled.
NOTEUse chalk or equivalent to make mating marks on the
glass and body.
(6) Take out the glass with glass holders.
NOTE
If the glass being removed is to be reinstalled, place it ona protected bench or holding fixture.
SERVICE POINTS OF INSTALLATION2. INSTALLATION OF WINDSHIELD UPPER MOULDING/
3. WINDSHIELD GLASS
(1) Thoroughly remove the adhesive deposited on the
windshield glass and clean applying surface with
isopropyl alcohol.
Allow to dry for at least three minutes.
(2) Apply the specified primer to the entire bonding surfaceof the glass, both to the inside surface and the edge of
the glass.
Allow to dry for five minutes.
Specified primer:
3M Super Fast Urethan Primer
CautionPart No.8608 or equivalent
Use care to avoid spilling primer solution on trim or apainted surface. Wipe away any spilled solution
immediately, because the primer will damage trim orpainted surfaces. Do not touch the primer coated
surface.(3) Use a cutter knife to cut away adhesive so that the
thickness is within 2 mm
(.08 in.) around the entire
circumference of the body flange.
Finish the flange surfaces so that they are smooth.
Caution
Be careful not to remove more adhesive than
necessary, and also not to damage the paintwork onthe body surface with the knife. If the paintwork is
damaged, repair the damaged area with touch-up
paint or Tectyl.
(4) Degrease the bonding surface of the body with isopropyl
alcohol.Allow to dry for at least three minutes.
(5) Attach the windshield upper moulding to the windshield
glass.
Page 1104 of 1216
23-60BODY - Windshield
SECT. B-B
SECT. A-A(Other areas not illustrated are
the same as those in cross aec-tion A-A.)
Approx.ISA0520 iSAo522&jSECT. C-C(Other areas not illustrated are the same
as those in cross section A-A.1
Nozzle tip
G QApprox 7
I 28)
Approx12
t.47
1.3~0523 mm (in.) 181988
(6) Using the adhesive gun, coat the specified adhesive onthe windshield glass mounting surface of the body
flange.FiSpecified adhesive:
3M Super Fast Urethan Part -No. 8609 or equivalent
NOTECut the nozzle tip into a
V shape to facilitate adhesive
application. Adhesive material begins to cure after fifteenminutes’ when exposure to air.
(7) Using a glass holder, place the glass on the body
opening.
(8) Press the glass gently so that no adhesive appears.
Caution
1.Do not move the glass after installing them to the
body.
2. Place the glass in the previously marked position.3. Use care not to close the water groove
(in the
lower corner of the pinch weld
flange) with
adhesive.4. Wipe off any excessive adhesive that overflows.
(9) Perform the water-test for the windshield.
Use cold water spray, being careful not to direct a
powerful stream of water on the new adhesive material.Allow water to spill over the edges of the glass. If there
are leaks, apply sealant at the leak point(s).
~
Cautions/
If it is necessary to move the vehicle, move it slowly.
(10)Using a clean, lint-free cloth liberally dampened iso-
propyl alcohol, wipe away dirt from the glass perimeter
and the body.
INSTALLATION OF WINDSHIELD WITH NEW ADHESIVE
ONLYThis method is recommended if there is a considerable loss of
adhesion between the old adhesive material and the body
opening, or body opening requires repair. All adhesive materialmust be removed from the pinch-weld flanges.
1. Using a knife or similar tool, remove the old adhesive
material from the pinch weld flanges.
2.Using tape or some other suitable means, mark the bondedareas of the body and the glass at several positions.
3. Using a clean, lint-free cloth liberally dampened with
isopropyl alcohol, prime the pinch-weld flange.
4. If the pinch-weld flange has been repainted, prime it with a
paint finish primer.
Caution1. Do not use blackout glass primer on the pinch-weld
q
flange.2. If the pinch-weld flanges require painting, use a bake-
Lon type paint.
5. For the rest of the service procedure, refer to Installation of
WINDSHIELD on
P.23-59.
Page 1105 of 1216
BODY - Quarter Window Glass23-61QUARTER WINDOW GLASS
N22LEAKPre-removal Operation
@Removal of Rear Side Trim, Quarter
Trim. Center Pillar Trim and Rear
IPillar’ Trim
I(Refer to
P.23-85.)l kemoval of Side Air SpoilerI(Refer to
P.23-74.)Iter Trim, Center Pillar Trim and Rear
Removal steps1. Quarter window moulding lower
2. Quarter window moulding upper
3. Quarter window moulding front
4. Quarter window glass
5. Quarter window moulding clipInstallation steps5. Quarter window moulding clip
l + 3. Quarter window moulding front
l * 4. Quarter window glass
2. Quarter window moulding upper1. Quarter window moulding lower
NOTE(1) l + : Refer to “Service Points of Installation”.(2) $ : Non-reusable parts
Quarter window glass
SECT.B-B and C-C
SECT. A-A
18AO521mm
(in.)18AO521
-ISERVICE POINTS OF INSTALLATION3. INSTALLATION OF QUARTER WINDOW
MOULDING
FRONT/4. QUARTER WINDOW GLASS
(1) Remove residual-sealant from the body and glass.
(2) Degrease the body and glass, and coat primer.
(Refer to
P.23-59.)
(3) Coat specified sealant on the indicated position of the
glass.Specified sealant: MOPAR Silicone Rubber Sealer
Part No.4626070 or Auto Glass
Adhesive and Sealer PartNo.2298825 or equivalent
(4) Mount the glass on the body.
