1991 MITSUBISHI ECLIPSE lock

MANUAL TRANSAXLE - Front Differential21-107SERVICE POINTS OF REASSEMBLY
9. INSTALLATION OF SPACER
! 8. SIDE GEAR / 7.
WASHER
/ 6. PINION / 5. PINION SHAFT
(1) Fit a spacer on to the back of the side gear and then
install the gear in the differential case.
Caution
When a new side gear is used, use a spacer of
intermediate thickness
[0.93-l .OO mm (.0366-
.0394 in.)]
160124Differential case
PinionshaftLot\ pin\-I\m Dir&ion ofInstallation
‘$ IS more chamtereXSide of lock pi? d,
II II2200096
MD99881 2
MD99881 9
TFMOOOE(2) Place a washer at the back of each of the two pinions
and insert the two pinions at the same time, meshing
them with the side gear and rotating them.
(3) Insert the pinion shaft.
(4) Measure the backlash between the side gear and
pinion.Standard value: 0.025
- 0.150 mm (.OOOl - .0060 in.)
(5) If the backlash is out of specification, disassemble and
reassemble the gears with a new spacer.
Caution
Adjust to provide the same backlash for both side
gears.4. INSTALLATION OF LOCK PIN
Align the lock pin hole in the pinion shaft with that in the
case and press the lock pin into position.
Caution
1. Do not reuse the lock pin.
2.Make sure that the lock pin head is lower than the
differential case flange surface.
3. INSTALLATION OF BALL BEARINGS
Install the ball bearings in both sides of the differential case.

,-’ DISASSEMBLY AND REASSEMBLY
II-
Disassembly steps1.
3rd-4th speed shift fork
2.
1
st-2nd speed shift
fork
3.
1 st-2nd speed shiftrail4. 5th-Rev. speed shift raill 45.
interlock plunger
6.
3rd-4th speed shift railNOTE7. Reverse shift lug(1)Reverse the disassembly procedures to reassemble.(2)l 4: Refer to “Service Points of Reassembly”.-
\3rd-4th speed shift rail201088210027
SERVICE POINTS OF REASSEMBLY5. INSTALLATION OF INTERLOCK PLUNGER
Fit the interlock plunger into the position shown in
3rd-4thspeed shift rail.

MANUAL TRANSAXLE - Clutch Housing Assembly21-121
CLUTCH HOUSING ASSEMBLY
-- DISASSEMBLY AND REASSEMBLY
NZlMPAH
-20-27 Nm
15-
19 ft.lbs.
15-22 Nm15 ft.lbs.18'
Disassembly steps
I, Bolt
2. Select lever assembly
3. Select lever shoe4. Interlock plate bolt
5.Gasket+* WC 6. Lock pinl * l *7. Spring pin
8. Neutral return spring
9.Stopper body10.Control finger11,Interlock plate
12. Neutral return spring assembly
13.Control shaft14. Control shaft boot
2210128
l * 15. Oil seal*I) l * 16. Needle bearing
a* l + 17. Needle bearing18. Clutch housing
19. Pin
20. Return spring21. Stopper plate
22. Spring pin
NOTE(1)Reverse the disassembly procedures to reassemble.(2)l +: Refer to “Service Points of Disassembly”.(3)l C: Refer to “Service Points of Reassembly”.(4) a: Non-reusable parts.

21-122MANUAL TRANSAXLE - Clutch Housing Assembly
SERVICE POINTS OF DISASSEMBLY
6. REMOVAL OF LOCK PIN
Drive out the lock pin from the control finger using the
special tool or a pin punch.
Caution
When removing the lock pin, turn the control lever to a
position so that the lock pin will not contact the clutch
housing.13mm
socket wrench
A
Needle bearingII2010847. REMOVAL OF SPRING PIN
Using the special tool or a pin punch, drive out the spring
pin from the stopper body.
Caution
When removing the spring pin, pull the control shaft in
the direction shown so that the spring pin will not
contact the clutch housing.
16.7 17. REMOVAL OF NEEDLE BEARING
Drive out the needle bearing using a socket wrench.
SERVICE POINTS OF REASSEMBLY17.
/ 16. INSTALLATION OF NEEDLE BEARINGS
(1) Using a socket wrench, press-fit the needle bearing
flush with surface A in the clutch housing.
(2) Make sure that the side of the bearing with a stamped
type number faces surface A.

MANUAL TRANSAXLE - Clutch Housing Assembly21-12315. INSTALLATION OF OIL SEAL
Using a socket wrench, install the control shaft oil seal.
7. INSTALLATION OF SPRING PIN
/ 6. LOCK PIN
Using the special tool, drive a new spring pin and lock pin
into position.
Caution
1. Do not reuse the spring pin or lock pin.
2.Install the spring pin so that its slit will be at right
angles to the control shaft centerline.

MANUAL TRANSAXLE - Transfer Case Adapter Sub Assembly
TRANSFER CASE ADAPTER SUB ASSEMBLY
1’” DISASSEMBLY AND REASSEMBLY
2143’1
N2lhlVAS.-
Disassembly steps
w l a 1. Locknuta*2. Driven bevel gear assemblyl *3. Taper roller bearing
l * 4. Spacer
5. Collar
l *6. Outer racel *7. Outer race
8. Transfer case adapter
I2210133
140 - 160 Nm102-115ft.lbs.
NOTE(1)Reverse the disassembly procedures to reassemble.(2)+*: Refer to “Service Points of Disassembly”.(3)*+: Refer to “Service Points of Reassembly”.(4)q : Non-reusable parts.

21-132MANUAL TRANSAXLE - Transfer Case Adapter Sub Assembly
SERVICE POINTS OF DISASSEMBLY1. REMOVAL OF LOCK NUT
(1) Unstake the lock nut.
(2) Remove the driven bevel gear’s lock nut by using the
special tool.
2. REMOVAL OF DRIVEN BEVEL GEAR ASSEMBLY
Using a press, remove the driven bevel
‘gear assembly.6.17. REMOVAL OF OUTER RACE
Apply a screwdriver to the outer race and tap it to remove
the outer race.
SERVICE POINTS OF REASSEMBLY4. INSTALLATION OF SPACER
Install the spacer which has been used so far.

MANUAL TRANSAXLE - Transfer Case Adapter Sub Assemblyml33
\
BMD9988121 11
MDgg881 4 --I-3. INSTALLATION OF TAPER ROLLER BEARING
Using the special tool, install the taper
roller bea&.z, ‘.1. INSTALLATION OF LOCK NUT
(1) Tighten the driven bevel gear’s lock nut at the specifiedtorque by using the special tool.
(2) Stake the lock nut at two places for locking
INSPECTIONDRIVEN BEVEL GEAR ASSEMBLY
Using the special tool, check to see if the turning drive torque
of the driven bevel gear is up to specification.
Standard value: 1.0
- 1.7 Nm (0.72 - 1.23 ftlbs.)Caution
If the turning drive torque is out of specification, adjust
with the adjusting spacer.
2210141 1