1.8L 4-CYL 8-VALVE & 1.8L 4-CYL 16-VALVE
Article Text (p. 18)
1990 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, March 23, 2000 09:40PM
Install new flywheel bolts.
FRONT COVER OIL SEAL R & I
REMOVAL
Remove timing belt. See REMOVAL under TIMING BELT R & I in
this article. Rotate inner part of Oil Seal Extractor (2085) outward 2
turns and tighten set screw. See Fig. 11. Lubricate threaded area of
extractor and push in as far as possible. Loosen set screw and turn
inner part of extractor until oil seal is removed.
INSTALLATION
Lubricate outer edge and lip of new seal. Place guide sleeve
from Seal Installer (3083) onto crankshaft. Push oil seal over guide
sleeve. Press seal completely into position. To complete installation,
reverse removal procedure.
INTERMEDIATE SHAFT ASSEMBLY
Remove timing belt. See REMOVAL under TIMING BELT in this
article. Mark distributor assembly for installation reference and
remove distributor assembly. Check intermediate shaft end play. See
INTERMEDIATE SHAFT END PLAY SPECIFICATION table following this
paragraph. Remove intermediate shaft sprocket. Remove intermediate
shaft seal flange. Replace seal (if necessary). To install, reverse
removal procedure. See ENGINE SPECIFICATIONS at end of this article.
INTERMEDIATE SHAFT END PLAY SPECIFICATIONÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄApplication In. (mm)
1.8L ........................... .010 (.25)
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ CYLINDER BLOCK INSPECTION
DO NOT measure cylinder block while mounted on an engine
stand. Inaccurate measurements may be achieved. Check cylinder bore
for wear, out-of-round and taper. Pistons are available in oversize.
Cylinder block bore may be machined. Check cylinder block for warpage.
See ENGINE SPECIFICATIONS at end of this article.
ENGINE OILING SYSTEM SPECIFICATIONS
CRANKCASE CAPACITY
CRANKCASE CAPACITY TABLE
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ With Filter Without Filter
STEERING SYSTEM - POWER
Article Text
1990 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, March 23, 2000 09:51PM
ARTICLE BEGINNING
1990-92 STEERING
Volkswagen - Power Rack & Pinion
1990-92 Passat
1991-92 Cabriolet, Corrado, Golf, GTI, Jetta, Vanagon
DESCRIPTION & OPERATION
System consists of a vane pump, rack and pinion steering
gear, and an oil reservoir. Vane pump draws fluid from reservoir and
supplies it to flow control valve. Control valve directs fluid to
appropriate side of rack piston.
LUBRICATION
CAPACITY
Fluid capacity is approximately 1 qt. (.95L).
FLUID TYPE
On all models, the recommended fluid type is V.W. Hydraulic
Oil (G 002 000).
FLUID LEVEL CHECK
Remove reservoir cover. Start engine and let idle. Fluid
level should be between MIN and MAX marks on reservoir.
HYDRAULIC SYSTEM BLEEDING
1) Start engine and let idle. Ensure fluid is at proper
level. Turn steering wheel from lock to lock several times quickly.
2) Continue until fluid level remains at reservoir mark.
Ensure no bubbles appear in reservoir when steering wheel is turned.
Shut off engine. Ensure oil level does not rise more than 3/8" (10
mm).
