Page 1228 of 1865
7C ASSEMBLY
76G07C-303
76G07C-304
76G07C-305
5. Check that bearing race and shim are installed cor-
rectly.
6. Apply sealant to the seat face of the arrow marked
bolts install the oil pump.
Tightening torque:
15—22 N m (1.5—2.2 m-kg, 11—16 ft-lb)
7. Adjust the band brake.
(1) Apply sealant to threads; and tighten the
anchor-end bolt.
Tightening torque: 12—15 N-m
(120—150 cm-kg, 104—130 in-lb)
(2) Loosen the anchor-end bolt 2 turns.
(3) Tighten the locknut to the specified torque.
Tightening torque:
55—80 N-m (5.6—8.2 m-kg, 41—59 ft-lb)
76G07C-306
7C-114
Page 1229 of 1865
ASSEMBLY 7C
76G07C-307
76G07C-308
76G07C-309
8. Install the steel ball and spring.
Note
Install the ball first, then the spring.
9. Install the control valve, mating the groove of the
manual valve with the driving pin of the control rod.
10. Tighten the control valve mounting bolts to the
specified torque.
Tightening torque:
8—11 Nm (80—110 cm-kg, 69—95 in-lb)
11, Install the gasket and oil pan.
Tightening torque:
5—8 N m (50—80 cm-kg, 43—69 in-lb)
76G07C-310
7C—115
Page 1230 of 1865
7C ASSEMBLY
76G07C-311
76G07C-312
76G07C-313
12. Install the speedometer driven gear.
Tightening torque:
8—11 Nm (80—110 cm-kg, 69—95 in-lb)
13. Install the oil level gauge and tube along with a new
O-ring to the transaxle case.
Tightening torque:
7—10 N m (70—100 cm-kg, 61-87 in-lb)
14. Install a new O-ring on the vacuum diaphragm.
15. Select the proper diaphragm rod.
(1) Measure the N dimension with the SST and
a scale.
(2) Select the diaphragm rod in accordance with
the table below.
N dimension Applicable diaphragm
rod
length
Below 25.4 mm (1.000
in)
29.5
mm
(1.161
in)
25.4—25.9
mm
(1.000-1.020
in)
30.0
mm
(1.181
in)
25.9—26.4
mm
(1.020-1.039
in)
30.5
mm
(1.200
in)
26.4—26.9
mm
(1.039-1.059
in)
31.0
mm
(1.220
in)
26.9 mm (1,059 in)
or
over 31.5
mm
(1.240
in)
16. Install the vacuum diaphragm.
76G07C-314
7C—116
Page 1231 of 1865
ASSEMBLY 7C
17. Install a new O-ring on the kick-down solenoid.
18. Install the kick-down solenoid.
76G07C-315
19. Apply sealant to the threads and seat face of the
switch; and install the inhibitor switch.
Tightening torque:
19—26 N-m (1.9—2.6 m-kg, 14—19 ft-lb)
76G07C-316
20. Remove the transaxle from the transaxle hanger.
21. Install a new clip on the turbine shaft.
76G07C-317
22. Install the turbine shaft.
23. Install the oil pump shaft.
76G07C-318
7C-117
Page 1232 of 1865
7C ASSEMBLY
76G07C-319
—
"A" dimension
iP^X
'VJjal (
f b
v. r
24. Fill the torque converter with ATF if it has been
drained and washed.
ATF type: Dexron II or M III
25. Install the torque converter in the converter hous-
ing while rotating it to align the splines.
Caution
a) Hold the torque converter in an erect posi-
tion when filling it with ATF, do not allow
the fluid to overflow.
b) If the converter does not fit in easily, do not
try to force it; install carefully.
26. To ensure that the torque converter is installed ac-
curately, measure distance A between the end of
the torque converter and the end of the converter
housing.
(A): approx. 20 mm (0.79 in)
76G07C-320
27. Install engine mount No.1.
Tightening torque:
29—46 N-m (3.0—4.7 m-kg, 22—34 ft-lb)
76G07C-321
7C-118
Page 1233 of 1865
INSTALLATION 7C
INSTALLATION
TORQUE SPECIFICATIONS
16—23 N m (1.6—2.3 m-kg, 12—17 ft-lb)
36—54 N m (3.7—5.5 m-kg, 27—40 ft-lb) Jf^^ 5—7 N-m (50—70 cm-kg, 43—61 in-lb)
^ 9—13 N-m (90—130 cm-kg, / 78—113 in-lb)
8—11 Nm (80—110 cm-kg, 69—95 in-lb)
31—46 N-m (3.2—4.7 m-kg, 23—34 ft-lb)
>•36—54 N-m (3.7—5.5 m-kg, 27—40 ft-lb)
;—11 N-m (80—110 cm-kg, 69—95 in-lb)
89—117 N-m (9.1—11.9 66—86 ft-lb)
8—11 N-m (80-110 cm-kg, 69—95 in-lb)
8—11 N-m (80—110 cm-kg, 69—95 In-lb)
16—23 N m (1.6—2.3 m-kg, 12-17 ft-lb)
88—118 N-m (9—12 m-kg, 65—87 ft-lb)
78—117 N m (8.0—11.9 m-kg, 58—86 ft-lb)
67—93 N m (6.8—9.5 m-kg, 49—69 ft-lb)
36—54 N-m (3.7—5.5 m-kg, 27—40 ft-lb)
86U07B-440
7C-119
Page 1234 of 1865
7C INSTALLATION
86U07B-441
86U07B-442
76G07C-322
1. Attach rope at 2 places on the transaxle. Place a
flat board on a jack and set the transaxle on it.
Caution
The transaxle is not well balanced; be care-
ful when positioning it on the jack.
2. Move the transaxle into place and attach the rope
to the SST.
3. Mount the transaxle to the engine.
Tightening torque:
89—117 Nm (9.1—11.9 m-kg, 66—86 ft-lb)
Note
a) Lift the transaxle with the jack while pull-
ing the rope.
b) Align the torque converter bolts and drive
plate holes.
4. Install engine mount No. 4 and bracket.
Tightening torque:
(A) 36—54 Nm
(3.7—5.5 m-kg, 27—40 ft-lb)
(g) 64—89 N-m
(6.5—9.1 m-kg, 47—66 ft-lb)
5. Install engine mount No. 2.
Tightening torque:
® 67—93 N-m
(6.8—9.5 m-kg, 49—69 ft-lb)
(f) 37—52 N-m
(3.8—5.3 m-kg, 27—38 ft-lb)
76G07C-323
7C—120
Page 1235 of 1865
INSTALLATION 7C
B
i^sN |
-- f
®4 4-1;
6. Install the crossmember and the left side lower arm
as an assembly.
Tightening torque:
(A)
36—54 N m
(3.7—5.5 m-kg, 27—40 ft-lb)
(|) 75—93 N m
(7.6—9.5 m-kg, 55—69 ft-lb)
©78—117 N m
(18.0—11.9 m-kg, 58—86 ft-lb)
7. Remove the jack and the rope.
8. Remove the SST.
76G07C-324
76G07C-325
76G07C-326
9. Install the starter and harnesses.
Tightening torque:
® 10—12 N-m
(100—120 cm-kg, 87—104 in-lb)
(|)31—46 N-m
(3.2—4.7 m-kg, 23—34 ft-lb)
10. Install the torque converter bolts.
Tightening torque:
34—49 Nm (3.5—5.0 m-kg, 25—36 ft-lb)
11. Install the end plate.
Tightening torque:
8—11 N-m (80—110 cm-kg, 69—95 in-lb)
12. Replace the clip at the ends of the driveshafts and
joint shaft with new ones.
13. Install the joint shaft and right driveshaft as follows:
(1) Remove the SST and insert the joint shaft into
the transaxle.
(2) Mount the joint shaft bracket onto the engine.
76G07C-327
7C—121