Page 79 of 1865
DISASSEMBLY (CYLINDER BLOCK) 1 A
Main bearing cap
Before removing the main bearing caps, clean the
bearings, main journals, and caps, and measure the
following points.
1. Crankshaft end play. (Refer to page 1A—66.)
2. Main journal oil clearance. (Refer to page
1
A—65.)
76G01A-054
Pilot bearing (MTX)
Remove the pilot bearing from the crankshaft with the
SST.
86U01X-076
Piston and connecting rod
1. Before disassembling the piston and connecting
rod, check the oscillation torque as shown in the
figure.
If the large end does not drop by its own weight,
replace the piston or the piston pin.
79G01C-050
2. Remove the piston pin with the SST.
While removing the piston pin, check the pressure.
If it is lower than 5kN (500kg, 1,100 lb), replace
the piston pin or connecting rod.
76G01A-139
1A—47
Page 164 of 1865
DISASSEMBLY (CYLINDER BLOCK) 1 B
76G01B-048
76G01B-049
79G01C-050
Main bearing cap
Before removing the main bearing caps, clean the
bearings, main journals, and caps, and measure the
following points.
1. Crankshaft end play. (Refer to page 1B—52.)
2. Main journal oil clearance. (Refer to page 1B—51.)
Pilot bearing
Remove the pilot bearing from the crankshaft with the
SST
Piston and connecting rod
1. Before disassembling the piston and connecting
rod, check the oscillation torque as shown in the
figure.
If the large end does not drop by its own weight,
replace the piston or the piston pin.
2. Remove the piston pin with the SST.
76G01B-050
1 B—33
Page 258 of 1865
1 C DISASSEMBLY (CYLINDER BLOCK)
Piston and connecting rod
1. Before disassembling the piston and connecting
rod, check the oscillation torque as shown in the
figure. If the large end does not drop by its own
weight, replace the piston or the piston pin.
76G01C-095
2. Remove the snap rings from the piston.
3. Remove the piston pin with the SST.
76G01C-249
76G01C-096
Main bearing cap
During disassembly, clean the bearings, main jour-
nals, and caps, and measure the following:
1. Crankshaft end play. (Refer to page 1C—65.)
2. Main journal oil clearance. (Refer to page 1C—64.)
Pilot bearing
Remove the pilot bearing from the crankshaft with the
SST.
76G01C-097
1C—46
Page 380 of 1865

OUTLINE 4A
SPECIFICATIONS
F6 & F8 Engine
Engine F6 F8
Specification General Singapore General
ECE,
Hong Kong, &
Singapore
Idle speed
rpm
MTX 800
+58
Idle speed
rpm
ATX 950
t5§
(in N range)|
900 +5§ (in N
range)
CO concentration
%
2.0
± 0.5
(Without secondary
air
injection)
Carburetor
Type Down draft, two barrel
Throat diameter
mm (in)
Primary 30 (1.18) Throat diameter
mm (in)
Secondary 34 (1.34)
Venturi diameter
mm
(in) Primary 23.5 (0.93) Venturi diameter
mm
(in) Secondary 29.0 (1.14)
Main nozzle
mm (in)
Primary 2.6 (0.10) Main nozzle
mm (in)
Secondary 2.8 (0.11)
Main
jet mm (in)
Primary MTX 1.10 (0.0433) 1.09 (0.0429) 1.14 (0.045)
Main
jet mm (in)
Primary ATX 1.10 (0.0433) 1.08 (0.0425) 1.12 (0.044) Main
jet mm (in)
Secondary 1.50 (0.059)
Main
air
bleed mm (in)
Primary MTX 0.60 (0.024) 0.60 (0.024) 0.55 (0.022) Main
air
bleed mm (in)
Primary ATX 0.60 (0.024) 0.80 (0.031) 0.60 (0.024) Main
air
bleed mm (in) Secondary 0.50 (0.020)
Slow
jet mm (in)
Primary 0.48 (0.019) 0.46 (0.018) Slow
jet mm (in)
Secondary 1.00 (0.039) 1.10 (0.043)
Slow
air
bleed mm (in)
Primary No.1 0.80 (0.031)
Slow
air
bleed mm (in)
Primary No.2 1.90 (0.075) Slow
air
bleed mm (in) Secondary No.1 1.00 (0.039) 0.80 (0.031) Slow
air
bleed mm (in) Secondary No.2 0.50 (0.020)
Power
jet mm (in)
0.50 (0.0201
Fast idle adjustment
mm (in)
Clearance between
Drimarv
throttle valve and bore
1.40-1.76 (0.055—0.069) MTX: 0.48-0.64 (0.019-0.025) ATX: 0.56-0.72 (0.022-0.028)
Float level adjustment mm (in)
Max. fuel flow
"L"
Clearance between
flo
44 (17.3)
at and
air
horn without aasket Float level adjustment mm (in) Fuel stop
"H"
12.5(0.49)
Clearance between float and
air
horn without aasket; float lowered
by
own weight
Choke breaker diaphragm mmHg (inHg)
Start 180-240 (7.1—9.5) 100-160 (3.9—6.3) Choke breaker diaphragm mmHg (inHg) Stop 290-350 (11.4—13.8) 220—280 8.7—11.01
Choke opener mmHg (inHg) Start 35-65 (1.4-2.6)
...
35-65 (1.4-2.6) Choke opener mmHg (inHg) Stop
......
130-190 (5.1-7.5) 130-190 (5.1-7.5)
Fuel tank capacity
Liters (US gal, Imp gal) 60 (15.9, 13.2)
Fuel Dump
Delivery pressure kPa (kg/cm2,
psi)
20-26 (0.20-0.27, 2.8—3.8)
Feeding capacity cc/min (cu in/min) More than 860 (52.5)
at
idle
Fuel filter
Type Paper element with magnet
Air cleaner
Fresh-Hot switching Manual Diaphragm type
Element tvoe Oil permeated paper
Fuel specification Leaded regular
76G04A-513
4 A—15
Page 392 of 1865
FUEL SYSTEM 4A
Disassembly
FE and F8 (General, ECE, Hong Kong, and Singapore)
76G04A-028
Disassemble in the sequence shown in the figure.
1. Lever
2. Secondary diaphragm
3. Choke breaker diaphragm and thermo wax
(If equipped)
4. Choke opener and bracket (If equipped)
5. Air horn
6. Float
7. Needle valve
8. Accelerator pump
9. Slow fuel cut solenoid valve
10. Idle-up solenoid valve and idle switch
(If equipped)
11. Air bleeds and jets
12. Injector weight
13. Primary venturi and nozzle
14. Secondary venturi and nozzle
15. Main body
16. Throttle body
4A—27
Page 393 of 1865
4A FUEL SYSTEM
FE 8Valve (Except General) and F6
76G04A-029
Disassemble in the sequence shown in the figure.
1. Lever 8. Solenoid valve* and idle switch (If equipped)
2. Air horn, choke breaker diaphragm, and 9. Air bleeds and jets
choke opener (If equipped) 10. Injector weight
3. Float 11. Primary venturi and nozzle
4. Secondary diaphragm 12. Secondary venturi and nozzle
5. Needle valve 13. Main body
6. Accelerator pump 14. Throttle body
7. Slow fuel cut solenoid valve
* Solenoid valve:
Coast enrichment solenoid valve FE 8 Valve—Unleaded fuel
Coasting leaner F6 Singapore
4A-28
Page 394 of 1865
FUEL SYSTEM 4 A
Assembly [FE and F8 (General, ECE, Hong Kong, and Singapore)]
Assemble in the sequence shown in the figure, referring to the assembly note for specially marked parts.
1. Throttle body
2. Main body
3. Secondary ven-
turi and nozzle
4. Primary venturi
and nozzle
5. Injector weight
Q. Air bleeds and
jets
7. Idle-up solenoid
valve and idle
switch (If
equipped)
8. Slow fuel cut
solenoid valve
9. Accelerator
pump
10. Needle valve
11. Float
12. Air horn
13. Choke opener
and bracket (If
equipped)
14. Choke breaker
diaphragm and
thermo wax (If
equipped)
15. Secondary di-
aphragm
16. Lever
76G04A-030
Assembly note
Air bleeds and jets
1. Step jet and plug
2. Secondary step air bleed (No. 1) (Fixed type)
3. Secondary main air bleed
4. Secondary main jet
5. Power jet
6. Primary main jet
7. Primary main air bleed
8. Primary slow air bleed (No. 1)
9. Primary slow jet and plug
10. Primary slow air bleed (No. 2)
76G04A-031
4A—29
Page 395 of 1865
4A FUEL SYSTEM
[FE 8Valve (Except General) and F6]
Assemble in the sequence shown in the figure, referring to the assembly note for specially marked parts.
1. Throttle body
2. Main body
3. Secondary ven-
turi and nozzle
4. Primary venturi
and nozzle
5. Injector weight
©Air bleeds and
jets
7. Solenoid valve
and idle switch
(If equipped)
8. Slow fuel cut
solenoid valve
9. Accelerator
pump
10. Needle valve
11. Secondary di-
aphragm
12. Float
13. Air horn, choke
breaker di-
aphragm, and
choke opener (If
equipped)
14. Lever
'3
©
76G04A-032
Assembly note
Air bleeds and jets
1. Step jet and plug
2. Secondary step air bleed (No. 1) (Fixed type)
3. Secondary main air bleed
4. Secondary main jet
5. Power jet
6. Primary main jet
7. Primary main air bleed
8. Primary slow air bleed (No. 1)
9. Primary slow jet and plug
10. Primary slow air bleed (No. 2)
76G04A-033
4A-30