Page 1000 of 1865
7B INSPECTION AND REPAIR
Inspection
Check the following and replace any faulty parts.
1. Damaged or worn governor gear
2. Damaged or worn governor valve
3. Cracked or damaged governor carrier and sleeve
83U07B-267
Assembly
1. Insert the governor valve to the governor carrier
and sleeve.
2. Install the governor driven gear.
3. Install the roll pin.
83U07B-268
86U07B-260
LOW AND REVERSE BRAKE
Inspection
Check the following and replace any faulty parts.
1. Damaged or worn drive and driven plates
Drive plate thickness
Standard: 1.6 mm (0.063 in)
Minimum: 1.4 mm (0.055 in)
2. Broken or worn snap ring
3. Deformed or detached spring and retainer as-
sembly
4. Broken or weakened spring
Free length of spring:
20.5 mm (0.807 in)
5. Damaged or worn piston
6. Damaged seal contact area of transaxle case
7B—134 expert22 fl/m http://rutracker.org
Page 1001 of 1865
INSPECTION AND REPAIR 7B
2-4 BRAKE BAND
Inspection
Check the following and replace if necessary.
1. Damaged or worn 2-4 brake band
86U07B-261
BAND SERVO
Inspection
Check the following and replace any faulty parts.
1. Damaged or worn piston
2. Weakened return spring
Free length of spring:
G4A-EL: 43.25 mm (1.703 in)
G4A-HL: FE engine 42.0 mm (1.654 in)
F8 engine 43.25 mm (1.703 in)
76G07B-140
OTHER INSPECTION
Check the following and replace any faulty parts.
1. Damaged or worn output shell
2. Damaged or worn internal gear
3. Damaged or worn turbine shaft
4. Damaged or worn oil pump shaft
5. Damaged or worn anchor strut and shaft
86U07B-263
6. Damaged or cracked valve body cover
7. Damaged or cracked oil pan
8. Damaged or clogged oil strainer
86U07B-264
7B—135
Page 1008 of 1865

7B INSPECTION AND REPAIR
Inspection
Check the following and replace any faulty parts.
1. Damaged or worn valves
2. Damaged oil passage
3. Cracked or damaged valve body
4. Operation of each valve
5. Weakened spring
Spring
Spring name Outer dia.
mm
(in) Free length
mm
(in) Wire dia.
mm (in)
Spring color
1-2 accumulator small spring 11.0 (0.433) 88.1 (3.348) 1.4 (0.055) Gray
1-2 accumulator large spring 16.0 (0.630) 78.0 (3.071) 2.0 (0.079) Blue
Bypass, Servo control spring 5.0 (0.197) 33.4 (1.315) 0.55 (0.022) Maroon
2-3 timing spring 8.3 (0.327) 26.5 (1.043) 0.8 (0.031)
—
N-R accumulator rear spring 11.1 (0.437) 62.0 (2.441) 1.2 (0.047) Light green
N-D accumulator front spring 9.8 (0.386) 52.9 (2.083) 1.0 (0.039) Brown
Coasting bypass spring 5.8 (0.228) 37.7 (1.484) 0.6 (0.024) Dark blue
3-2 timing spring 8.2 (0.323) 28.6 (1.126) 0.8 (0.031) Red
3-2 capacity spring 5.4 (0.213) 30.6 (1.205) 0.5 (0.020) White
Throttle relief ball spring 6.6 (0.260) 21.6 (0.850) 0.8 (0.031)
—
76G07B-151
Assembly
1. Install the 3-2 capacity valve, 3-2 capacity spring,
and stopper plug; then install the stopper pin.
2. Install the 3-2 timing valve, the 3-2 timing spring,
and retainer.
86U07B-280
3. Install the coasting bypass plug, coasting bypass
valve and coasting bypass spring.
4. Apply ATF to the O-rings, and install them to the
piston; then insert the N-R accumulator rear spring
and N-R accumulator piston.
5. Apply ATF to the O-rings, and install them to the
piston; then insert the N-D accumulator piston and
N-D accumulator front spring.
76G07B-152
7B—142
Page 1011 of 1865

INSPECTION AND REPAIR 7B
Inspection
Check the following and replace any faulty parts.
1. Damaged or worn valves
2. Damaged oil passage
3. Cracked or damaged valve body
4. Operation of each valve
5. Weakened spring
Spring
Spring name Outer dia.
mm
(in) Free length
mm (in)
Wire dia.
mm
(in) Spring color
Pressure modifier spring 8.3 (0.327) 26.5 (1.043) 0.8 (0.031)
—
Low reducing spring 8.7 (0.343) 38.3 (1.508) 0.9 (0.035) Black
1-2 shift spring 8.7 (0.343) 41.3 (1.626) 1.0 (0.039) Yellow
2-3, 3-4 shift spring 7.4 (0.291) 36.6 (1.441) 0.8 (0.031) Gray
Throttle backup spring 9.65 (0.380) 26.9 (1.059) 0.55 (0.022) Red
Throttle modulator spring 6.3 (0.248) 47.9 (1.886) 0.8 (0.031)
—
Throttle assist spring 5.15 (0.203) 32.3 (1.272) 0.55 (0.022) Dark green
Throttle spring 5.4 (0.213) 47.2 (1.858) 0.8 (0.031) Pink
Converter relief ball spring 6.9 (0.272) 24.1 (0.949) 0.9 (0.035) Maroon
Orifice check valve spring 5.0 (0.197) 12.5 (0.492) 0.23 (0.009)
—
76G07B-219
]
Assembly
1. Install the throttle adjust plug, throttle assist spring,
throttle valve, and throttle plug assembly.
86U07B-288
Caution
Install the throttle plug assembly with the
groove aligned with the bolt hole.
86U07B-289
7B-145
Page 1014 of 1865
7B INSPECTION AND REPAIR
Inspection
Check the following and replace any faulty parts.
1. Damaged or worn valves
2. Damaged oil passage
3. Cracked or damaged valve body
4. Operation of each valve
5. Weakened spring
Spring
Spring name Outer dia.
mm
(in) Free length
mm
(in) Wire dia.
mm (in)
Spring color
Pressure regulator spring 11.5 (0.453) 26.5 (1.043) 1.0 (0.039) Maroon
Lock-up control spring 5.0 (0.197) 35.2 (1.386) 0.6 (0.024) Purple
86U07B-295
Assembly
1. Install the lock-up control spring, lock-up control
valve, stopper plug, and stopper pin.
86U07B-296
Install the pressure regulator valve, pressure regu-
lator spring, pressure regulator spring seat, pres-
sure regulator plug, pressure regulator plug sleeve,
pressure regulator backup plug, stopper plug, and
stopper pin.
Note
Install the stopper plug larger end first.
86U07B-297
3. Install the manual valve.
86U07B-298
7B-148
Page 1027 of 1865

INSPECTION AND REPAIR 7B
Inspection
Check the following and replace any faulty parts.
1. Damaged or worn valves
2. Damaged oil passage
3. Cracked or damaged valve body
4. Operation of each valve
5. Weakened spring
Spring
Spring name Outer dia.
mm
(in) Free length
mm (in)
Wire dia.
mm
(in) Spring color
1-2 accumulator small spring F8 engine 9.9 (0.400) 84.7 (3.335) 1.2 (0.047) Red
1-2 accumulator large spring
FE engine 13.0 (0.512) 73.2 (2.881) 1.8 (0.071) Pink 1-2 accumulator large spring F8 engine 16.0 (0.630) 84.7 (3.335) 2.0 (0.079) White
Bypass spring 5.0 (0.197) 25.1 (0.988) 0.7 (0.028) Yellow
Servo control spring 4.9 (0.193) 27.1 (1.067) 0.5 (0.020) Light blue
2-3 timing spring 8.3 (0.327) 26.5 (1.043) 0.8 (0.031)
—
N-R accumulator rear spring 11.1 (0.437) 68.2 (2.685) 1.0 (0.039) Blue
N-D accumulator front spring 9.8 (0.386) 60.9 (2.398) 1.1 (0.043) Yellow
Low reducing spring 8.7 (0.343) 38.3 (1.508) 0.9 (0.035) Black
OD release spring 6.0 (0.236) 32.6 (1.283) 0.6 (0.024) Orange
Coasting bypass spring 5.8 (0.228) 31.3 (1.232) 0.6 (0.024) Yellow
3-2 timing spring 8.2 (0.323) 28.55 (1.124) 0.8 (0.031) Maroon
3-2 capacity spring 5.55 (0.219) 30.5 (1.201) 0.55 (0.022) Light green
Throttle relief ball spring 6.6 (0.260) 20.3 (0.799) 0.8 (0.031) Light green
76G07B-165
Assembly
1. Install the 3-2 capacity valve, 3-2 capacity spring,
stopper plug, and stopper pin.
2. Install the 3-2 timing valve, 3-2 timing spring, and
retainer.
83U07B-287
3. Install the coasting bypass plug, coasting bypass
valve, and coasting bypass spring.
4. Apply ATF to the O-rings, and install them onto the
piston; then insert the N-R accumulator rear spring,
and N-R accumulator piston.
5. Apply ATF to the O-rings, and install them onto the
piston; then insert the N-D accumulator piston, and
N-D accumulator front spring.
83U07B-288
7B—161
Page 1031 of 1865

INSPECTION AND REPAIR 7B
Inspection
Check the following and replace any faulty parts.
1. Damaged or worn valves
2. Damaged oil passage
3. Cracked or damaged valve body
4. Operation of each valve
5. Weakened spring
Spring
Spring name Outer dia.
mm
(in) Free length
mm
(in) Wire dia.
mm (in)
Spring color
1-2 shift control spring 5.5 (0.217) 46.0 (1.811) 0.5 (0.020) Light green
1-2 shift spring 5.0 (0.197) 24.9 (0.980) 0.5 (0.020) Gray
2-3 shift spring 6.1 (0.240) 39.7 (1.563) 0.65 (0.026) Pink
3-4 shift spring 6.4 (0.252) 37.0 (1.457) 0.6 (0.024)
—
Throttle backup spring 6.4 (0.252) 33.5 (1.319) 0.6 (0.024) Pink
Throttle modulator front spring 5.0 (0.197) 27.8 (1.094) 0.6 (0.024) Red
Throttle modulator rear spring 7.15 (0.281) 30.8 (1.213) 0.85 (0.033) Red
1 rang control spring 6.15 (0.242) 39.2 (1.543) 0.65 (0.026) White
2 rang control spring 3.95 (0.156) 32.1 (1.264) 0.45 (0.018)
—
Kick-down spring 5.4 (0.213) 38.1 (1.500) 0.8 (0.031)
—
Throttle assist spring 5.15 (0.203) 32.3 (1.272) 0,55 (0.022) Dark green
Throttle spring 5.4 (0.213) 48.3 (1.902) 0.8 (0.031)
—
Converter relief ball spring 6.9 (0.272) 24.1 (0.949) 0.9 (0.035) Maroon
Orifice check valve spring 5.0 (0.197) 12.5 (0.492) 0.23 (0.009)
-
76G07B-220
Assembly
1. Install the throttle adjust plug, throttle assist spring,
throttle valve, throttle spring, and throttle plug as-
sembly.
83U07B-296
Caution
Install the throttle plug assembly with the
groove aligned with the bolt hole.
83U07B-297
7B—165
Page 1035 of 1865

INSPECTION AND REPAIR 7B
Inspection
Check the following and replace any faulty parts.
1. Damaged or worn valves
2. Damaged oil passage
3. Cracked or damaged valve body
4. Operation of each valve
5. Weakened spring
Spring
Spring name Outer dia.
mm (in)
Free length
mm
(in)
30.7 (1.209)
46
2
(1 819)
52
3
(2.059)
Wire dia.
mm (in)
Spring color
Blue
Yellow
Red"
Pressure regulator spring 9.5 (0.374)
Free length
mm
(in)
30.7 (1.209)
46
2
(1 819)
52
3
(2.059)
0.7 (0 028)
0
8
(0.031)
1.0 (0.039)
0.8 (0.031)
Spring color
Blue
Yellow
Red"
Lock-up control spring 7,3 (0 287)
Free length
mm
(in)
30.7 (1.209)
46
2
(1 819)
52
3
(2.059)
0.7 (0 028)
0
8
(0.031)
1.0 (0.039)
0.8 (0.031)
Spring color
Blue
Yellow
Red"
Lock-up support spring 7.0 (0.276)
Free length
mm
(in)
30.7 (1.209)
46
2
(1 819)
52
3
(2.059)
0.7 (0 028)
0
8
(0.031)
1.0 (0.039)
0.8 (0.031)
Spring color
Blue
Yellow
Red" OD lock-up spring 7.1 (0.280) 66.5 (2.618)
0.7 (0 028)
0
8
(0.031)
1.0 (0.039)
0.8 (0.031)
Spring color
Blue
Yellow
Red"
76G07B-166
Assembly
1. Install the lock-up support spring, lock-up support
valve, stopper plug, and stopper pin.
Note
Install the stopper plug large end first.
83U07B-305
2. Install the pressure regulator valve, pressure regu-
lator spring, pressure regulator spring seat, pres-
sure regulator plug, pressure regulator plug sleeve,
pressure regulator backup plug, stopper plug, and
stopper pin.
Note
Install the stopper plug large end first.
83U07B-306
7B—169