Page 1913 of 2389

Maintenance services indicated by a star (*) or asterisk (*) are required under the terms of the Emission Control Systems Warranty.
See Owner's Guide or Warranty
Booklet for complete warranty information.
For vehicles sold in California
* For vehicles sold outside California
(1) Includes inspection of fuel tank band and vapor vent system.
(2) Also applicable to drum lining for parking brake.
(3) Check for leakage.
(4) Check for oil leaks from steering gear housing.
(5) The applicable part are listed below
wFront and rear suspension member to body
wStrut bar bracket to body bolts
wBolts for sheet installation
Maintenance service beyond 60,000 miles (96,000 km) should continue to be performed at the same intervals shown
for each maintenance schedule.
SCHEDULE BCONDITIONS: Conditions other than those listed for SCHEDULE A.
Service interval
(Odometer reading or
months, whichever
comes first)
Maintenance items
Manual transaxle, automatic
transaxle and differential (3) Brake pads and discs (Front and rearBolts and nuts on chassis and body 17)Exhaust pipes and mountings
Steering gear housing oil 1s) Brake linings and drums (4)
Brake line pipes and hoses Fuel lines and connections (31
Ball joints and dust covers Engine oil and oil filterSpark plugs (platinum tippedFuel tank cap gasket
MA±14 (item 22) MA±10 (item 20)
Charcoal canister
Steering linkage
Drive shaft boots
MA±7 (item 11)
MA±9 (item 19) MA±9 (item 18) MA±7 (item 13) MA±7 (item 10)
MA±8 (item 14) MA±7 (item 12)
MA±8 (item 16) MA±8 (item 15) See page
(item No.)
Engine coolant
MA±9 (item 17)
Valve clearance
MA±6 (item 8) MA±4 (item 2)
MA±6 (item 9) MA±6 (item 7)
MA±6 (item 7)
MA±5 (item 5) MA±5 (item 4)
Drive belts
Air filterSpark plugs
IGNITION
CHASSISBRAKES ENGINESystem
EVAPFUEL
± MAINTENANCEMaintenance ScheduleMA±3
Page 1914 of 2389

GENERAL MAINTENANCE
These are the maintenance and inspection items
which are considered to be the owner's responsibility,
They can be performed by the owner or he
can have then done at a service shop. These items
include those which should be checked on a daily ba-
sis, those which, in most cases, do not require
(special) tools and those which are considered to be
reasonable for the owner to perform.
Items and procedures for general maintenance are as
follows:
OUTSIDE VEHICLE
1. TIRES
(a) Check the pressure with a gauge. Adjust
if necessary.
(b) Check for cuts, damage or excessive wear.
2. WHEEL NUTS
When checking the tires, check the nuts for looseness
or for missing nuts. If necessary,
tighten them.
3. TIRE ROTATION
It is recommended that tires be rotated every
7,500 miles (12,000 km).
4. WINDSHIELD WIPER BLADES
Check for wear or cracks whenever they do not wipe
clean. Replace if necessary.
5. FLUID LEAKS
(a) Check underneath for leaking fuel, oil, water or
other fluid.
(b) If you smell gasoline fumes or notice any leak,
have the cause found and corrected.
6. DOORS AND ENGINE HOOD
(a) Check that all doors including the trunk lid and
back door operate smoothly, and that all
latches lock securely.
(b) Check that the engine hood secondary latch se-
cures the hood from opening when the prima-
ry latch is released.
INSIDE VEHICLE
7. LIGHTS
(a) Check that the headlights, stop lights, taillights,
turn signal lights, and other
lights are all working.
(b) Check the headlight aiming.8. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers func-
tion properly.
9. HORN
Check that it is working.
10. WINDSHIELD GLASS
Check for scratches, pits or abrasions.
11. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
12. WINDSHIELD DEFROSTER
Check that air comes out from the defroster out-
let when operating the heater or air conditioner
at defroster mode.
13. REAR VIEW MIRROR
Check that it is mounted securely.
14. SUN VISORS
Check that they move freely and are mounted
securely.
15. STEERING WHEEL
Check that it has the specified freeplay. Be alert
for changes in steering condition, such as hard
steering, excessive freeplay or strange noise.
16. SEATS
(a) Check that all front seat controls such as
seat adjusters, seatback recliner, etc.
operate smoothly.
(b) Check that a11 latches lock securely in
any position.
(c) Check that the locks hold securely in any
latched position.
(d) Check that the head restraints move up
and down smoothly and that the locks
hold securely in any latched position.
(e) For folding±down rear seat backs, check
that the latches lock securely.
17. SEAT BELTS
(a) Check that the seat belt system such as
buckles, retractors and anchors operate
properly and smoothly.
(b) Check that the belt webbing is not cut,
frayed, worn or damaged.
± MAINTENANCEGeneral MaintenanceMA±16
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(d) Settle the parking brake shoes and drum. When per-
forming the road test in item 23, do the following:
wDrive the vehicle at approx. 50 km/h (30 mph) on a safe, lev-
el and dry road.
wWith the parking brake release button pushed in, pull on the
lever with 9 kg (20 Ib, 88 N) of force.
wDrive the vehicle for approx. m (1 /4 mile) in this condition.
wRepeat this procedure 2 or 3 times.
wCheck parking lever travel.
If necessary, adjust the parking brake.
15. INSPECT BRAKE PADS AND DISCS
Front (See page BR±26)
Rear (See page BR±42)
(a) Check the thickness of the disc brake pads and check
for irregular wear.
Minimum pad thickness: 1.0 mm (0.039 in.)
HINT: If a squealing or scraping noise comes from the brake
during driving, check the pad wear indicator to see if it is
contacting the disc rotor. If so, the disc pad should be re-
placed.
Minimum disc thickness:
Front 24.0 mm (0.945 in.)
Rear 9.0 mm (0.354 in.)
Maximum disc runout:
Front 0.07 mm (0.0028 in.)
Rear 0.15 mm (0.0059 in.)
CHASSIS
16. INSPECT STEERING LINKAGE
(a) Check the steering wheel freeplay.
Maximum steering wheel freeplay: 30 mm (1.18 in.)
With the vehicle stopped and pointed straight ahead, rock
the steering wheel gently back and forth with light fin-
ger pressure. 14. INSPECT BRAKE LININGS AND DRUMS
Drum brake (See page BR±31)
Disc brake (See page BR±47)
(a) Check the lining±to±drums contact condition and lin-
ing wear.
Minimum lining thickness: 1.0 mm (0.0039 in.)
(b) Check the brake drums for scoring or wear.
Maximum drum inside diameter:
Drum brake 230.6 mm (9.079 in.)
Disc brake 171.0 mm (6.732 in.)
(c) Clean the brake parts with a damp cloth.
HINT: Do not use compressed air to clean the brake parts.
± MAINTENANCEMaintenance OperationsMA±8
Page 2223 of 2389
HINT
wPerform all voltage and resistance measurements with the ECU connected.
wVerify that the battery voltage is 11 V or above with the ignition switch is ON.
Stop light SW ON (Brake pedal depressed) or defogger
SW ONNo trouble (ºCHECKº engine warning light off) and
engine running
Check connector TE 1 ± E 1 not connected
Specifications (Cont'd)
Check connector TE1 ± E1 connected
*1 W/O ECT *2 W/ EGT *3
A/C
EGR gas temp.
sensor
(CALIF.. only)
Ex. shift position P or N rangeIntake air temp. 205C (685F) Measuring plate fully closed
Coolant temp. 805C (1765F)
Shift position P or N rangeMeasuring plate fully open Throttle valve fully closed
Throttle valve fully closed
Heater blower SW ON Air conditioning ONThrottle valve open
Throttle valve open
Throttle valve open
Cranking or idlingSTD voltage (V)
3,000 rpmEG SW ON
IG SW ON IG SW ONIG SW ONIG SW ON
IG SW ON
Cranking
Terminals
Condition
Voltage
Idling
ECU
± SERVICE SPECIFICATIONSEFI System (3S±FE)A±12
Page 2224 of 2389
Fuel tank band x Body
Cold start injector x Air intake chamber
Cold start injector pipe x Cold start injector
Cold start injector pipe x Delivery pipe
Fuel pressure regulator X Delivery pipe
Fuel return pipe x Fuel pressure regulator
Delivery pipe x Cylinder head
Throttle body x Air intake chamberFuel evaporation vent tube x Fuel tank 4WD
Fuel inlet pipe x Fuel tankFuel sender gauge
Fuel pump X Fuel tank
Specifications (Cont'd)
Torque Specifications
Coolant temp. 805C (1765F) Intake air temp. 205C (685F) Measuring plate fully closed
Measuring plate fully openThrottle valve fully closed
Throttle valve fully closedThrottle valve fully closedThrottle valve fully closed
Throttle valve fully openThrottle valve fully open
* 1 w/o ECT *2 w/ ECT Throttle valve openThrottle valve open
Part tightened ECU (cont'd) Resistance
Condition
Fuel line
± SERVICE SPECIFICATIONSEFI System (3S±FE)A±13
Page 2227 of 2389
HINT:
wPerform all voltage and resistance measurements with the ECU connected.
wVerify that the battery voltage is 11 V or above with the ignition switch is ON.
No trouble (ºCHECKº' engine warning light off) and
engine running
Specifications (Cont'd)
Stop light SW ON (Brake pedal depressed)Check connector TE1 ± E1 not connected
Check connector TE1 ± Et connected
Shift position P or N range
Ex shift position P or N rangeIntake air temp. 205C (685F) Measuring plate fully closed
Coolant temp. 605C (1765F) Measuring plate fully open Throttle valve fully closed
Heater blower SW ON Air conditioning ONThrottle valve open
Throttle valve open
Cranking or idling Heater resistance
STD voltage (V) Oxygen
sensor
IG SW ON
IG SW ONIG SW ON
IG SW ONIG SW ON
IG SW ONCranking Terminals
Condition Voltage
Idling
*1 w/ rpm ECU
± SERVICE SPECIFICATIONSEFI System (2VZ±FE)A±15
Page 2228 of 2389

Fuel pump x Fuel tank
Fuel inlet pipe x Fuel tank
Fuel tank band x Body
Cold start injector x Air intake chamber
Cold start injector tube x Cold start injector
Cold start injector tube x Delivery pipe
Fuel pressure regulator x Delivery pipe
Delivery pipe x Intake manifold
No. 2 fuel pipe x Delivery pipe
Air intake chamber x Intake manifold
EGR pipe nut
No. 1 engine hanger
Air intake chamber stay
No. 1 RH engine mounting stay x Air intake chamber
No. 1 RH engine mounting stay x RH engine mounting insulator
Throttle body x Air intake chamber
ISC valve x Air intake chamber
Specifications (Cont'd)
Torque Specifications
Intake air temp. 20°C (68°F) Measuring plate fully closed
Coolant temp. 60°C (176°F)
Union bolt type
Flare nut type Measuring plate fully open Throttle valve fully dosed
Throttle valve fully closedThrottle valve fully open Throttle valve openSTD resistance (fl)
Part tightened ECU (cont'd)
Resistance
Terminals
Condition
Fuel line
± SERVICE SPECIFICATIONSEFI System (2VZ±FE)A±16
Page 2300 of 2389
SST (SPECIAL SERVICE TOOLS) (Cont'd)
NOTE: For reference to SSTs for the Air Conditioning System see page AC±15.
Remarks:
* 1 E52 and E56F5
* 2 Drive shaft dust cover
* 3 4WD only A.B.S. Actuator
Checker and
Sub±harness
A.B.S. Actuator
Checker Sheet ºAºBearing Remover
Attachment
Oil Pressure
Gauge SetBearing Remover
IllustrationPart Name
Universal Puller
Part No.Section
± SST AND SSMSST (Special Service Tools)C±20