1985 TOYOTA TERCEL wheel

.,ea-24BRAKE SYSTEM - Rear Brake (Sedan)
1 1. DISCONNECT BRAKE TUBE FROM WHEEL CYLINDER
Using SST, disconnect the line. Use a container to catch
the brake fluid.
ssr 09751-3601 1
12. REMOVE WHEET CYLINDER
Remove the two bolts and wheel cylinder.
REMOVE FOLLOWING
CYLINDER:
(d Two boots
(b) Two pistons
(c) Two piston cups
(d Spring
PARTS FROM WHEEL
INSPECTION OF REAR BRAKE COMPONENTS
1. INSPECT BRAKE DRUM INSIDE DIAMETER
Standard inside diameter: 180.0 mm (7.087 in.)
Maximum inside diameter: 181.0 mm (7.126 in.)
lf the drum is scored or worn, the brake drum may be
lathed to the maximum inside diameter.
NOTE: Perform operations with the following parts
removed:
(d Oil seal
(b) lnner and outer bearing
2. INSPECT BRAKE SHOE LINING THICKNESS
Standard thickness: 4.0 mm (0.157 in.l
Minimum thickness: 1.0 mm (0.039 in.)
lf the shoe lining is less than minimum or shows signs of
uneven wear, replace the brake shoes.
NOTE: lf the thickness of any brake shoe is not within
specification, replace all of the brake shoes.
.rS
Ao@(
fl@oTu"/ I
v/ll
| | Piston
I
sorins

BRAKE SYSTEM - Rear Brake (Sedan)8R.25
Apply Grease
3. INSPECT BRAKE LINING AND DRUM FOR PROPER
CONTACT
Replace the brake shoe or lathe the brake drum as necess-
4ry.
4. INSPECT WHEEL CYLINDER FOR CORROSION OR
DAMAGE
5. INSPECT BACKING PLATE FOR WEAR OR DAMAGE
INSTALLATION OF REAR BRAKE
(See page BR-221
1. APPLY LITHIUM SOAP BASE GILYCOL GREASE
TO FOTLOWING PARTS:
(d Two piston cups
(b) Two pistons ,, ,
.. 't
2. ASSEMBLE WHEEL CYLINDER
(a) Install two new piston cups to the pistons.
(b) Install the two pistons and spring into the wheet
cylinder. Check that the flange of the pistons are
pointed inward.
(c) Install two new boots.
3. INSTALL WHEEL CYLINDER
Install the wheel cylinder on the backing plate with the two
bolts.
Torque: lOO kg-cm (7 ft-lb, 1O N.ml
4. CONNECT BRAKE TUBE TO WHEEL CYLINDER
Using SST, connect the brake tube.
ssT 09751 -3601 1
Torque: 155 kg-cm (11ft-lb, 15 N.ml
Ao@O
o@rT*1,,i""llcuptt
I Spring
Boot

BRAKE SYSTEM - Rear Brake (Sedan)B,R.27
Left-hand Threads
oa)"
oVo
Right-hand Threads
Right Wheel
Front
+
Front
r+
Left Wheel
8. INSTALL REAR SHOE
CAUTION: Do not allow grease to get on the rubbing
face
(a) Using pliers, connect the parking brake cable to the
lever.
(b) Set the rear shoe in place with the end of the shoe
inserted in the wheel cylinder and the other end in the
anchor plate.
(c) Install the pin and the shoe hold-down spring.
9. INSTALL FRONT SHOE
GAUTION: Do not allow grease to get on the rubbing
face
(a) Install the anchor spring between the front and rear
shoes.
(b) Set the front shoe in place with the end of the shoe
inserted in the wheel cylinder and the strut in place.
(c) Install the shoe hold-down spring, retainers and pin.
INSTALL SHOE RETURN SPRING CLAMP
INSTALL SHOE RETURN SPRING
Using a screwdriver, install the return spring.
10.
11.

8R.28BRAKE SYSTEM - Rear Brake (Sedan)
12. CHECK OPERATION OF AUTOMATIC ADJUSTER
MECHANISM
(a) Move the parking brake lever of the rear shoe back
and forth, as shown. Check that the adjusting bolt
turns.
lf the bolt does not turn, check for incorrect installation of
the rear brakes.
(b) Adjust the strut length to the shortest possible
amount.
(d lnstall the drum.
(d) Pull the parking brake lever all the way up.
13. CHECK CLEARANCE BETWEEN BRAKE SHOES AND
DRUM
h) Remove the drum.
(b) Measure the brake drum inside diameter and
diameter of the brake shoes. Check that the
difference between the diameters is the correct shoe
clearance.
Shoe clearance: 0.6 mm (0.O24 in.l
lf incorrect check the parking brake system.
14. INSTALL BRAKE DRUM AND ADJUST PRELOAD
(See page RA-61
15. INSTALL REAR WHEEL
16. FILL BRAKE RESERVOIR WITH BRAKE FLUID
AND BLEED BRAKE SYSTEM (See page BR-71
17. CHECK FOR FLUID LEAKAGE
ffi6
V\Fsz'

Wagon FWD
COMPONENTS
/a 7-Automatic Adjustiuu A Lever
gqJ\#*i'
\J (\Nb
.-fl 4il)
Parkirfs e,"x" / ///cc-Lever 4//Return Spring
Wheel Cylinder
Rear Shoe
-*__-a
tr&9)
Anchor sprins I LZ/
J.^h' I
-@@
Front Shoe
Adjusting Lever Spring-.-Retainer- @ ^ Shoe Hold-Down Spring
@
kg-cm (ft-lb, N'm):Tightening torque
| : Non-reusable part
Drum
100 (7, r0l
Backing Plate
REMOVAL OF REAR BRAKE
1. INSPECT SHOE LINING THICKNESS
Remove the inspection hole plug, and check the shoe lin-
ing thickness through the hole.
lf less than minimum, replace the shoes.
Standard thickness: 4.0 mm (0.157 in.l
Minimum thickness: 1.0 mm (0.039 in.l
2. REMOVE REAR WHEEL
3. REMOVE BRAKE DRUM
lf the brake drum cannot be easily removed, do the follow-
ing procedure:
(d Insert a screwdriver through the hole in the backing
plate, and hold the automatic adiusting lever away
from the adjusting bolt.
(b) Using another screwdriver, reduce the brake shoe
adjustment by turning the adjusting bolt.

BRAKE SYSTEM - Rear Brake (Wagon FWD)8R.31
9. DISCONNECT BRAKE TUBE FROM WHEEL
CYLINDER
Using SST, disconnect the line. Use a container to catch
the brake fluid.
10. REMOVE WHEEL CYLINDER
Remove the two bolts and wheel cylinder.
11. REMOVE FOLLOWING PARTS FROM WHEEL
CYLINDER:
(a) Two boots
(b) Two pistons
(c) Two piston cups
(d) Spring
INSPECTION OF REAR BRAKE COMPONENTS
1. INSPECT BRAKE DRUM INSIDE DIAMETER
Standard inside diameter: 200.0 mm (7.874 in.l
Maximum inside diameter: 201.0 mm (7.913 in.)
lf the drum is scored or worn, the brake drum may be
lathed to the maximum inside diameter.
2. INSPECT BRAKE SHOE LINING THICKNESS
Standard thickness: 4.0 mm (0.157 in.)
Minimum thickness: 1.O mm {0.039 in.l
lf the shoe lining is less than minimum or shows signs of
uneven wear, replace the brake shoes.
NOTE: lf the thickness of any brake shoe is not within
specification, replace the all of the brake shoes.
6)o9o
IPiston
Boot
oO"

o/' \;z\o /
INSPECT BRAKE LINING AND DRUM FOR PROPER
CONTACT
Replace the brake shoe or lathe the brake drum as necess-
4ry.
INSPECT WHEET CYLINDER FOR CORROSION OR
DAMAGE
INSPECT BACKING PLATE FOR WEAR OR DAMAGE
INSTALLATION OF REAR BRAKE
(See page BR-291
1. APPLY LITHIUM SOAP BASE GLYCOL GREASE
TO FOLLOWING PABTS:
(d Two piston cups
(b) Two pistons
2. ASSEMBLE WHEEL CYLINDER
(a) lnstall two new piston cups to each piston, check
that the flanges of the cups are pointed inward.
(b) Install the two pistons and spring into the wheel
cylinder.
(c) Install two new boots.
3. INSTALL WHEEL CYLINDER
Installthe wheelcylinder on the backing plate with the two
bolts.
Torque: 1OO kg-cm (7 ft-lb, 1O N.ml
4. CONNECT BRAKE TUBE TO WHEEL CYLINDER
Using SST, connect the brake tube
ssT 09751 -3601 1
Torque: 155 kg-cm (11 ft-lb, 15 N.ml
4.
5.
Pistoncu'
^cloqO
fl@6alA"
YrlI I Piston
I SPring
Boot

BR-34BRAKE SYSTEM - Rear Brake (Wagon FWD)
Left-hand Threads
Left Wheel
Right-hand Threads
Right Wheel
o/\o
)"(r"(
Front
.|
80939 8R0253
INSTALT REAR SHOE
CAUTION: Do not allow oil or groase to get on the
rubbing face.
(a) Using pliers, connect the parking brake cable to the
lever.
(b) Pass the parking brake cable through the notch in the
anchor plate.
(c) Set the rear shoe in place with the end of the shoe
inserted in the wheel cylinder and the other end in the
anchor plate.
(d) Install the hold-down spring, retainers and pin.
INSTALL FRONT SHOE
CAUTION: Do not allow oil or grease to get on the
rubbing face.
(d lnstall the anchor spring between the front and rear
shoes.
(b) Set the front shoe in place with the end of the shoe
inserted in the wheel cylinder and the strut in place.
(c) Install the hold-down spring, retainers and pin.
(d) Using SST, connect the return spring.
ssr 09703-30010
8.
9.