REAR AXLE AND SUSPENSION - Differential (4WD)RA.29
SST
ON.VEHICLE REPLACEMENT OF OIL SEAL
1. DISCONNECT PROPELLER SHAFT FROM
DIFFERENTIAL (See page PR-3)
2. REMOVE COMPANION FLANGE(See step 7 on page RA-31)
3. REMOVE OIL SEAL AND OIL SLINGER
(d Using SST, remove the oil seal from the housing.
ssT 09308-10010
(b) Remove the oil slinger.
4. REMOVE FRONT BEARING AND BEARING SPACER(See step 9 on page RA-311
5. INSTALL NEW BEARING SPACER AND FRONT
BEARING (See step 9 on page RA-391
6. INSTALL OIL SLINGER AND NEW OIL SEAL
(a) lnstall the oil singer facing as shown.
(b) Using SST, drive in a new oil seal as shown.
ssr 09554-3001 1
Oil seal drive in depth: 1.0 mm (0.039 in.l
(c) Apply MP grease to the oil seal lip.
7, INSTALL COMPANION FLANGE(See step 11 on page RA-39)
8. ADJUST DRIVE PINION
(See step 12 on page RA-4OI
9. STAKE DRIVE PINION NUT
10. CONNECT PROPELLER SHAFT FLANGE TO
COMPANION FLANGE (See page PR-6)
1 1. CHECK DIFFERENTIAL OIL LEVEL
Fill with hypoid gear pil if necessary.
Oil grade: API GL-s hypoid gear oil
Viscosity: Above - 18'C (O"F) SAE 90
Below - 18'C (O"Fl SAE 8OW
or 8OW-90
Capacity: 1.O liters (1.1 US qts, 0.9 lmp. qts)
Torque the filler plug.
Torque: 500 kg-cm (36 ft-lb, 49 N.m)5 mm (O.20 in.)
REAR AXLE AND SUSPENSION - Differential (4WD)RA.41
15. INSTALL ADJUSTING NUT LOCKS
(a) Select either a lock plate No. 1 or No. 2 whichever
will fit the adjusting nuts.
(b) lnstall the lock plate on the bearing caps.
Torque: 55 kg-cm (48 in.-lb, 5.4 N'ml
INSTALLATION OF DIFFERENTIAL
(See page RA-281
1. INSTALL DIFFERENTIAL CARRIER ASSEMBLY
Install a new gasket and the differentialcarrier assembly in
the axle and install the twelve nuts. Torque the nuts.
Torque: 315 kg-cm (23 ft-lb, 31 N'm)
2. CONNECT PROPELLER SHAFT FLANGE TO
COMPANION FLANGE (See page PR-61
3. INSTALL REAR PLUG AND FILL DIFFERENTIAL WITH
GEAR OIL
Torque the drain plug.
Torque: 500 kg-cm (36 ft-|b,49 N'm)
Oil grade: API GL-s hypoid gear oil
Viscosity: Above - 18"C (O'Fl SAE 90
Below - 18'C (0"F) SAE 8OW
or 80W-90
Capacity: 1.0 liters (1.1 US qts, 0.9 lmp. qts)
Torque the filler plug.
Torque: 500 kg-cm (36 ft-|b,49 N'ml
5 mm (0.2O in.)
