Page 492 of 885
'l
FA..12FRONT AXLE AND SUSPENSION - Axle Hub
(b) lnsert the bolts from the front side and align the
matchmarks of the camber adjust cam.
(c) Torque the bolts.
Torque: 1,450 kg-cm (105 ft-lb, 142 N'ml
5. INSTALL BRAKE CALIPER TO STEERING KNUCKLE
Torque the bolts.
Torque: 970 kg-cm (70 ft-lb, 95 N.ml
#
6. CONNECT TIE ROD END TO STEERING KNUCKLE
Torque the nut and secure it with a new cotter pin.
Torque: 6O0 kg:cm (43 ft-lb, 59 N.m)
'\i. i
tr,bWVii
i
TOROUE BEAfriG LOCK NUT AND INSTALL LOCK
NUT CAP AND;COTTER?IN
(a) Torqrle the lock nut wtrile depiUs.s.lng the brake pedal.
Torque: 1,900 kg-cm (137 ft-lb, f86 N.m)
(b) Install the lock nut cap affittsing plieib,.install a new
7.
cott*. pin.
8.
+
CHECK FRONT WHEEL ALIGNMENT f$6e page FA-3)'-*+***n,. it'., . .i .:)".4..,,'i".: "
Il.I
f,'l.
Page 498 of 885

I
FA-l8FRONT AXLE AND SUSPENSION - Front Drive Shaft
Length
(c) Bend the clamp and lock it as is shown in the figure.
(d) Check that the boot is not stretched or contracted
when the drive shaft is at specified length.
Drive shaft length:
Right side Approx. 620 mm 124.41 in.l
Left side Approx. 722 mm (28,43 in.)
10. INSTALL NEW SNAP RING TO INBOARD JOINT
SHAFT
INSTALLATION OF FRONT DRIVE SHAFT
(See page FA-l3)
1. INSTALL DRIVE SHAFT TO TRANSAXLE ASSEMBLY
(a) Apply MP grease to the oil seal lip.
(b) lnstall the drive shaft by tapping on the SST.
ssT 09648-16010
NOTE: Whether or not the drive shaft is contacting the
pinion shaft can be know by its sound or feel when tap-
ping it in.
INSTALL STIFFENER PLATE
lnstall the three bolts holding the stiffener plate to the
engine and transaxle. Torque the bolts.
Torque: 400 kg-cm (29 ft-lb, 39 N'm)
INSTALL STEERING KNUCKE AND AXLE HUB
(See step 2 to 7 on page FA-l1 and 12)
4. CHECK FOLLOWING PARTS:
(d Check the boots for damage.
NOTE: Check the entire circumference of the boots.
(b) Check the length between the left and right shaft
after installinq,.the drive shaft.i": ' -|*itLength: Approjff{93 mm (7.60 in.)
5. CHECK FRONT"WHEEL ALIGNMENT (See page FA-31
2.
3.
"1.
Page 503 of 885
FRONT AXLE AND SUSPENSION - Front SuspensionFA-23
COMPONENTS
I 1,075 (78, los) |
a{Balljoint*-<-ry"
Bushing 7 S--t sro (5r, sot I
h
YooT.\€
ll-@
| | t(
I
cottar | |
I t BooCr, so-|l
l-lSpacer O
Fs-AmTliET'fri| : Tishtenins torque
l: Non-reugable part
Stabilizer Bar
FRONT SUSPENSION
Ball Joints
INSPECTION OF BALL JOINTS
1. INSPECT BALL JOINTS FOR EXCESSIVE LOOSENESS
(d Jack up the tront of the vehicle and place a wooden
block with a height of 18O - 2OO mm (7.09 - 7.87
in.) under one front tire.
(d Lower the jack until there is about half a load on the
front coil springs. Place stands under the vehicle for
safety.
(c) Make sure the front wheels are in a straightforward
position and block them with chocks.
(d) Move the lower arm up and down and check that the
balljoint has no excessive play.
Maximum balljoint vertical play: 0 mm (0 in.l
2. INSPECT BALL JOINT DUST COVERS FOR DAMAGE
OR DETERIORATION
lf a problem is found, replace the balljoint assembly.
Page 504 of 885

'l
FA.24FRONT AXLE AND SUSPENSION - Front Suspension
\7
3. INSPECT BALL JOINT FOR ROTATION CONDITION
(d Remove the balljoint. (See page FA-29)
(b) As shown in the figure, flip the ball joint stud back
and forth 5 times before installing the nut
(d Using a torque gauge, turn the nut continuously one
turn each 2-4 seconds and take the torque reading
on the 5th turn.
Torque {turning}:
I - 25 kg-cm 17 - 21 in.-lb, 0.8 - 2'4 N'ml
lf the torque is not within specification, replace the ball
ioint.
Lower Arm
(See page FA-23)
REMOVAL OF LOWER ARM
1. DISCONNECT LOWER ARM TO STEERING KNUCKLE
Remove the two bolts holding the balljoint to the steering
knuckle.
2. DISCONNECT STABILIZER BAR END TO LOWER
ARM
Remove the stabilizer bar nut, retainer and cushion.
3. REMOVE LOWER ARM
(a) Jack up the opposite wheel until the vehicle body
lifts off the stands.
(b) Loosen the lower arm bolt, pry the lower arm and pull
out the bolt.
(d Disconnect the lower arm from the stabilizer bar.
CAUTTON: Be careful not to lose the caster adiust
spacer.
(d) Using SST, disconnect the ball joint from the lower
arm.
ssT 09950-2001 5
NOTE: Temporarily install the nut to prevent the balljoint
from falling out.
Page 507 of 885
FRONT AXLE AND SUSPENSION - Front SuspensionFA-27
(b) Torque the nuts.
Torque: 820 kg-cm (59 ft-lb, 8O N.ml
5. INSTALL TIRE AND LOWER VEHICLE
Bounce the vehicle to stabilize the suspension.
6. TOROUE NUT HOLDING STABILIZER BAR TO
LOWER ARM ,#i{:Torque: 1,O75 kg-cm (78 ft-lb, lOb N.m)
!:rt !'
7. TOROUE BOLT HOLDING LOWER ARM TO BODY
Torque: 1,150 kg-cm (83 ft-tb, 113 N.ml
8. CHECK FRONT WHEEL ALIGNMENT (See pase FA-31
o '. '*'t
Stabifizer Bar
(See page FA-231
REMOVAL OF STABILIZER BAR
1. REMOVE ENGINE UNDER COVER
2. REMOVE BOTH STABILIZER BAR BRACKETS
FROM CROSSMEMBER
;;.".r:,!""
- .ti'" ..q
Page 508 of 885
a
FA.28FRONT AXLE AND SUSPENSION - Front Suspension
3. DISCONNECT BOTH STABILIZER BAR ENDS
TO LOWER ARM
4. REMOVE STABILIZER BAR
CAUTION: Be careful not to lose the spacer.
INSTALLATION OF STABILIZER BAR
1. INSTALL STABILIZER BAR END TO LOWER ARM
(d lnstall the spacer, retainer, rubber and collar as
shown in the figure.
(b) Finger tighten a new stabilizer bar nut.
2. INSTALL BRACKET TOGETHER WITH STABILIZER
BAR
Pry the bar forward and install the brackets.
Torque the bolts.
Torque: rt4o kg-cm (32 ft-lb,43 N.ml
3. TOROUE NUT HOLDING STABILIZER BAR TO LOWER
ARM
Torque: 1,O75 kg-cm (78 ft-lb, 105 N.ml
NOTE: Bounce the vehicle to stabilize the suspension
before torquing the stabilizer bar nut.
4. INSTALL ENGINE UNDER COVER
5. CHECK FRONT WHEEL ALIGNMENT (See page FA-3)
Page 509 of 885
RA.1
REAR AXLE AND
SUSPENSION
(FWD}
TROUBLESHOOTING
REAR WHEEL ALIGNMENT
REAR AXLE HUB AND CARRIER
Sedan
Wagon
REAR SUSPENSION
Rear Shock Absorber
Suspension Arm
Strut Rod
(4wD)
TROUBLESHOOTING
REAR AXLE SHAFT
DIFFERENTIAL
FOUR LINK TYPE REAR SUSPENSION
Coil Spring and Rear Shock Absorber
Lateral Control Rod
Upper and Lower Control Arm
Rear Stabilizer Bar
Page
RA-2
RA-3
RA.5
RA-5
RA-l2
RA.l6
RA.l7
RA.20
RA.23
RA.24
RA-25
RA.28
RA'42
RA.43
RA.46
RA-48
RA.s1
Page 510 of 885
'l
RA-2 REAR AXLE AND susPENstoN - Troubteshootinq (FWD)
TROUBLESHOOTING (FWD}
ProblemPossible causeRemedyPage
Wanders/pullsTires worn or improperly inflated
Alignment incorrect
Wheel bearing adjusted too tight (Sedan)
Wheel bearing worn {Wagon)
Rear suspension parts loose or broken
Replace tire or inflate tires to
proper pressure
Check alignment
Adjust wheel bearing
Replace wheel bearing
Tighten or replace suspension
parts
RA-3
RA.3
RA-5
RA-12
RA-s. 17
BottomingVehicle overloaded
Shock absorber worn out
Spring weak
Check loading
Replace shock absorber
Replace spring
RA-17
RA.17
Sways/pitchesTires improperly inflated
Shock absorber worn out
Inflate tires to proper pressure
Replace shock absorber
RA.3
RA.17
Abnormal tire wearTires improperly inflated
Shock absorber worn out
Alignment incorrect
Suspension parts worn
Inflate tires to proper pressure
Replace shock absorber
Check toe-in
Replace suspension parts
RA-3
RA.17
RA.4
RA-s, 17