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On the 2.8L engine only, an anti-backfire (g
ulp) valve is used to allow air flow
into the intake manifold. This is us ed to help prevent backfire during high
vacuum deceleration conditions. The extra air enters the intake system to lean
the rich air/fuel mixture. The valve is o perated by the intake manifold vacuum to
allow air from the air filter to flow into the intake manifold.
Fig. 1: AIR system operation - cold engine
Fig. 2: AIR system operation - warm engine
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Fig. 7: AIR system control valv e assembly; all models similar
EARLY FUEL EVAPORATION (EFE)
OPERATION
The EFE system is used on some of the engines to provide a source of rapid
engine heat up during cold operations. It hel ps reduce the time that carburetor
choking is required and helps reduce exhaust emissions.
There are two types of EF E systems. The vacuum servo type, consists of a
valve located in the exhaust manifold , an actuator and a Thermal Vacuum
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Fig. 1: Exploded view of a vacuum servo EFE valve assembly
ELECTRICAL TYPE 1. Remove the air cleaner and disconnect the negative battery cable.
2. Tag, then disengage all electrical, vacuum and fuel connections from the
carburetor.
3. Disconnect the EFE heat er electrical lead.
4. Remove the carburetor.
5. Lift off the EFE heater grid.
To install: 6. Position the EFE heater grid onto the manifold.
7. Install the carburetor.
8. Connect the EFE heater electrical lead.
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7. Install the retaining bracket.
8. Connect the negative battery cable.
ELECTRONIC ENGINE CONTROLS
COMPUTER COMMAND CO NTROL (CCC) SYSTEM
The Computer Command Control (CCC) Sy stem is an electronically controlled
exhaust emission system that can m onitor and control a large number of
interrelated emission cont rol systems. It can monitor various engine/vehicle
operating conditions and then use this in formation to control multiple engine
related systems. The CCC syst em is thereby making constant adjustments to
maintain optimum vehicle performance und er all normal driving conditions while
at the same time allowing the catalyti c converter to effectively control the
emissions of HC, CO and NO
x.
OPERATION
The Electronic Control Module (ECM) is required to maintain the exhaust
emissions at acceptable le vels. The module is a sma ll, solid state computer
which receives signals from many source s and sensors; it uses these data to
make judgements about operating conditions and then control output signals to
the fuel and emission systems to ma tch the current requirements.
Inputs are received from m any sources to form a complete picture of engine
operating conditions. Some inputs are simp ly Yes or No messages, such as that
from the Park/Neutral switch; the vehicle is either in gear or in Park/Neutral;
there are no other choices. Other data is sent in quantitative input, such as
engine rpm or coolant temperature. T he ECM is pre-programmed to recognize
acceptable ranges or combinations of si gnals and control the outputs to control
emissions while providing good driv eability and economy. The ECM also
monitors some output circuits, making sure that the components function as
commanded. For proper engine oper ation, it is essential that all input and output
components function properly and comm unicate properly with the ECM.
Since the control module is programmed to recognize the presence and value
of electrical inputs, it will also note the lack of a signal or a radical change in
values. It will, for example, react to the loss of signal from the vehicle speed
sensor or note that engine coolant temperature has risen beyond acceptable
(programmed) limits. Once a fault is recognized, a numeric code is assigned
and held in memory. The SERVICE ENGIN E SOON Malfunction Indicator Lamp
(MIL), will illuminate to advise the operator that the system has detected a fault.
More than one code may be stored. Although not every engine uses every
code, possible codes range from 12-999. Additionally, the same code may carry
different meanings relative to each engine or engine family. For example, on the
3.3L (VIN N) engine, code 46 indicates a fault found in the power steering
pressure switch circuit. The same code on the 5.7L (VIN F) engine indicates a
fault in the VATS anti-theft system.
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Fig. 2: Electronic Control Module (ECM)
LEARNING ABILITY
The ECM can compensate for minor variations within the fuel system through
the block learn and fuel in tegrator systems. The fuel integrator monitors the
oxygen sensor output voltage, adding or subtracting fuel to drive the mixture
rich or lean as needed to reach the ideal air fuel ratio of 14.7:1. The integrator
values may be read with a scan tool; the display will range from 0-255 and
should center on 128 if the oxygen sens or is indicating a 14.7:1 mixture.
Fig. 3: Among other features, a scan tool combines many standard testers into
a single device for quick and accurate diagnosis
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The temporary nature
of the integrator's control is expanded by the block learn
function. The name is derived from the fact that the entire engine operating
range (load vs. rpm) is divided into sect ions or blocks. Within each memory
block is stored the correct fuel delivery value for that combination of load and
engine speed. Once the operating range enters a certain block, that stored
value controls the fuel delivery unless th e integrator steps in to change it. If
changes are made by the integrator, t he new value is memorized and stored
within the block. As the block learn makes the correction, the integrator
correction will be reduced until the integrator returns to 128; the block learn then
controls the fuel delivery with the new value.
Fig. 4: Inexpensive scan tools, such as this Auto Xray®, are available to
interface with your General Motors vehicle
The next time the engine operates within the block's range, the new value will
be used. The block learn data can also be read by a scan tool; the range is the
same as the integrator and should also center on 128. In this way, the systems
can compensate for engine wear, small air or vacuum leaks or reduced
combustion.
Any time the battery is disconnected, the block learn values are lost and must
be relearned by the ECM. This loss of corrected values may be noticed as a
significant change in driveab ility. To re-teach the system, make certain the
engine is fully warmed up. Drive the v ehicle at part throttle using moderate
acceleration and idle until normal performance is felt.
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MANIFOLD ABSOLUTE PRESSURE SENSOR
OPERATION
The MAP sensor measures the changes in
intake manifold pressure, which
result from engine load/ speed changes and converts this information to a
voltage output. The MAP sensor reading is the opposite of a vacuum gauge
reading: when manifold pressu re is high, MAP sensor value is high and vacuum
is low. A MAP sensor will produce a low output on engine coast-down with a
closed throttle while a wide open throttle will produce a high output. The high
output is produced because the pressure inside the manifold is the same as
outside the manifold, so 100 percent of t he outside air pressure is measured.
The MAP sensor is also used to meas ure barometric pressure under certain
conditions, which allows the ECM to autom atically adjust for different altitudes.
The MAP sensor changes the 5 volt signal supplied by the ECM, which reads
the change and uses the information to cont rol fuel delivery and ignition timing.
Fig. 1: MAP sensor
REMOVAL & INSTALLATION 1. Disconnect the negative battery cable.
2. Disconnect the vacuum connection.
3. Release the electrical wiring lo cking tab and disconnect the connector.
4. Remove the bolts or release the MAP sensor locking tabs and remove
the sensor.
To install: 5. Install the bolts or snap sensor onto the bracket.
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REMOVAL & INSTALLATION
1. Disconnect the negative battery cable.
2. Disconnect the TPS electrical wiring.
3. Remove the mounting screws.
4. Remove the TPS and, if equipped, s ensor seal from the throttle body.
To install: 5. Place the TPS in positi on. Align the TPS lever with the sensor drive lever
on the throttle body.
6. Install the TPS mounting screws.
7. Connect the electrical wiring.
8. Connect the negative battery cable.
Fig. 1: Exploded view of a common TPS assembly
MASS AIR FLOW (MAF) SENSOR
OPERATION
The Mass Air Flow (MAF) sensor, found on some fuel injected engines,
measures the amount of air passing through it. The ECM uses this information
to determine the operating cond ition of the engine, to control fuel delivery. A
large quantity of air indicates acceleration, while a small quantity indicates
deceleration or idle.
The MAF sensor used on these vehicles is of the hot-wire type. Current is
supplied to the sensing wire to maintain a calibrated temperature, and as air
flow increases or decreases the current will vary. This varying current is directly
proportional to air mass.