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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 553
If equipped with the 5.0L (VIN F) and 5.7L
(VIN 8) engines with Tuned Port
Injection (TPI), it will be necessary to remove the intake plenum to gain access
to the EGR valve.
3. Tag and disconnect the necessary hos es and wiring to gain access to
the EGR valve.
4. Remove the EGR valve retaining bolts.
5. Remove the EGR valve. Discard the gasket.
6. Buff the exhaust deposits from the mounting surface and around the
valve using a wire wheel.
7. Remove deposits from the valve outlet.
8. Clean the mounting surfaces of the intake manifold and valve assembly.
To install: 9. Install a new EGR gasket.
10. Install the EGR valve to the manifold.
11. Install the retaining bolts.
12. Connect the wiring and hoses.
13. Install the air cleaner assembly.
14. Connect the negative battery cable.
Fig. 7: EGR valve control solenoid on 2.8L engines
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 556
Fig. 10: EGR valve and solenoid a ssembly on Tuned Port Injection engines
3.1L ENGINE 1. Disconnect the negative battery cable.
2. Disconnect the electrical wiring at the solenoid.
3. Remove the 2 base-to-flange bolts.
4. Remove the digital EGR valve.
To install: 5. Install the gasket with "UP" readabl e after positioning on the adapter.
6. Install the digital EGR valve.
7. Install the 2 base-to-f lange bolts. Tighten the bolts to 11 ft. lbs (15 Nm)
first, then torque to 22 ft. lbs. (30 Nm).
8. Connect the negative battery cable.
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 557
Fig. 11: Digital EGR valve assembly
EGR SOLENOID 1. Disconnect the negative battery cable.
2. Remove the air cl eaner, as required.
3. Disconnect the electrical wiring at the solenoid.
4. Disconnect the vacuum hoses.
5. Remove the retaining bolts and the solenoid.
6. Remove the filt er, as required.
To install: 7. If removed, install the filter.
8. Install the solenoid and retaining bolts.
9. Connect the vacuum hoses.
10. Connect the electrical wiring.
11. If removed, install the air cleaner.
12. Connect the negative battery cable.
Page 579 of 875
GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 579
Fig. 2: The oxygen sensor can be locat ed on either the left, right or both
exhaust manifolds
REMOVAL & INSTALLATION
The sensor may be difficult to remove when the engine temperature is below
120°F (48°C). Excessive removal force may damage the threads in the exhaust
manifold or pipe; follow the removal procedure carefully.
1. Disconnect the negative battery cable.
2. Locate the oxygen sensor. It protr udes from the exhaust manifold (it
looks somewhat like a spark plug).
3. Disconnect the electrical wiring from the oxygen sensor harness.
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 580
4. Spray a commercial solvent onto the sensor threads and allow it to soak
in for at least five minutes.
5. Carefully remove the sensor wit h a special oxygen sensor socket.
To install: 6. First coat the new sensor's th reads with GM anti-seize compound No.
5613695 or the equivalent. This is not a conventional anti-seize paste.
The use of a regular compound may el ectrically insulate the sensor,
rendering it inoperative. Y ou must coat the threads with an electrically
conductive anti-seize compound. Installati on torque is 30 ft. lbs. (41 Nm).
Do not overtighten.
7. Reconnect the electric al wiring. Be careful not to damage the electrical
pigtail. Check the sensor boot fo r proper fit and installation.
8. Reconnect the negative battery cable.
COOLANT TEMPERATURE SENSOR
OPERATION
Most engine functions are affected by the coolant temperature. Determining
whether the engine is hot or cold is largely dependent on the temperature of the
coolant. An accurate temperature signal to the ECM is supplied by the coolant
temperature sensor. The coolant temperatur e sensor is a thermistor mounted in
the engine coolant stream. A thermistor is an electrical device that varies its
resistance in relation to changes in temperature. Low coolant temperature
produces a high resistance and high coolant temperature produces low
resistance. The ECM supplies a signal of 5 volts to the coolant temperature
sensor through a resistor in the ECM and measures the voltage. The voltage
will be high when the engine is cold and low when the engine is hot.
REMOVAL & INSTALLATION
1. Disconnect the negative battery cable.
2. Drain the cooling system to an appropr iate and clean container for reuse.
3. Disconnect the electrical wiring fr om the coolant temperature sensor.
4. Remove the coolant temperature sensor.
To install: 5. Install the coolant temperature sensor.
6. Connect the electrical wiring.
7. Fill the cooling system.
8. Connect the negative battery cable.
9. Start the engine and check for leaks.
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 582
REMOVAL & INSTALLATION
On some models it may be necessary
to remove the air inlet assembly.
1. Disconnect the negative battery cable. Disconnect the IAC valve
electrical wiring.
2. Remove the IAC valve by performing the following: a. On thread-mounted units, use a 1
1/4 inch (32mm) wrench.
b. On flange-mounted units, remove the mounting screw assemblies.
3. Remove the IAC valve ga sket or O-ring and discard.
To install: 4. Clean the mounting surfaces by performing the following:
a. If servicing a thread-mounted valve, remove the old gasket material from the surf ace of the throttle body to ensure proper
sealing of the new gasket.
b. If servicing a flange-mounted valve, clean the IAC valve surfaces on the throttle body to assure pr oper seal of the new O-ring and
contact of the IAC valve flange.
5. If installing a new IAC valve, meas ure the distance between the tip of the
IAC valve pintle and the mounting flange. If the distance is greater than
1.102 inch (28mm), use finger pressure to slowly retract the pintle. The
force required to retract the pintle of a new valve will not cause damage
to the valve. If reinstalling the origin al IAC valve, do not attempt to adjust
the pintle in this manner.
6. Install the IAC valve into the thro ttle body by performing the following:
a. With thread-mounted valves, in stall with a new gasket. Using a
1
1/4 inch (32mm) wrench, tighten to 13 ft. lbs. (18 Nm).
b. With flange-mounted valves, lubricate a new O-ring with
transmission fluid and install on the IAC valve. Install the IAC
valve to the throttle body. Inst all the mounting screws using a
suitable thread locking compound. Tight en to 28 inch lbs. (3 Nm).
7. Connect the IAC valve electrical wiring.
8. Connect the negative battery cable.
9. No physical adjustment of the IAC valve assembly is required after installation. Reset the IAC valve pintle position by performing the
following:
a. Depress the accelerator pedal slightly.
b. Start the engine and run for 5 seconds.
c. Turn the ignition switch to the OFF position for 10 seconds.
d. Restart the engine and check for proper idle operation.
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 585
MANIFOLD ABSOLUTE PRESSURE SENSOR
OPERATION
The MAP sensor measures the changes in
intake manifold pressure, which
result from engine load/ speed changes and converts this information to a
voltage output. The MAP sensor reading is the opposite of a vacuum gauge
reading: when manifold pressu re is high, MAP sensor value is high and vacuum
is low. A MAP sensor will produce a low output on engine coast-down with a
closed throttle while a wide open throttle will produce a high output. The high
output is produced because the pressure inside the manifold is the same as
outside the manifold, so 100 percent of t he outside air pressure is measured.
The MAP sensor is also used to meas ure barometric pressure under certain
conditions, which allows the ECM to autom atically adjust for different altitudes.
The MAP sensor changes the 5 volt signal supplied by the ECM, which reads
the change and uses the information to cont rol fuel delivery and ignition timing.
Fig. 1: MAP sensor
REMOVAL & INSTALLATION 1. Disconnect the negative battery cable.
2. Disconnect the vacuum connection.
3. Release the electrical wiring lo cking tab and disconnect the connector.
4. Remove the bolts or release the MAP sensor locking tabs and remove
the sensor.
To install: 5. Install the bolts or snap sensor onto the bracket.
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GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 586
6. Connect the MAP sensor
electrical wiring.
7. Connect the MAP sensor vacuum harness connector.
8. Connect the negative battery cable.
Fig. 2: A common MAP sensor location
INTAKE AIR TEMPERATURE (IAT) SENSOR
OPERATION
The IAT sensor is a thermistor which su pplies intake air temperature information
to the ECM. The sensor produces high re sistance at low temperatures and low
resistance at high temperatures. The ECM supplies a 5 volt signal to the sensor
and measures the output voltage. The vo ltage signal will be low when the air is
cold and high when the air is hot. On so me models, this sensor is also known
as the Manifold Air Tem perature (MAT) sensor.
REMOVAL & INSTALLATION 1. Disconnect the negative battery cable.
2. Detach the sensor electr ical connector locking tab.
3. Carefully remove the sensor.
To install: 4. Install the sensor.
5. Connect the electrical wiring.
6. Connect the negative battery cable.