CLUTCH
Operating
cylinder
clutch
Operating
cylinder
diameter
T
Ilhtening
torque
19
05
mm
0
750
in
Clutch
assembly
securing
bolt
1
5
to
2
2
kg
m
10
8
to
15
9
ft
Ib
TROUBLE
DIAGNOSES
AND
CORRECTIONS
Condition
Noises
audible
on
pedal
depression
Noises
audible
on
pedal
release
Probable
cause
Excessively
worn
damaged
or
poorly
lubri
cated
release
bearing
Seized
release
bearing
and
diaphragm
spring
fingers
Insufficient
pedal
free
travel
Weakened
unhooked
or
broken
clutch
pedal
return
and
control
springs
Weakened
clutch
withdrawal
lever
return
spring
broken
or
unhooked
Excessive
play
between
clutch
disc
hub
and
drive
shaft
spline
Misalignment
of
clutch
disc
to
flywheel
causes
slight
movement
of
disc
hub
in
respect
of
facings
This
noise
is
especially
audible
with
engine
idling
or
at
low
speed
Broken
or
weakened
clutch
disc
cushion
springs
Insufficient
pedal
free
travel
Weakened
unhooked
or
broken
clutch
con
trol
and
pedal
return
prings
CL
13
Corrective
action
Replace
the
bearing
which
being
cased
cannot
be
greased
inside
Replace
the
release
bearing
Clean
diaphragm
spring
fingers
with
metal
brush
and
smooth
out
bearing
contact
faces
with
felt
polishers
Readjust
pedal
free
travel
correctly
Set
springs
in
position
or
replace
them
if
weakened
or
snapped
Replace
the
spring
or
hook
it
up
as
required
Replace
the
clutch
disc
and
ensure
that
clearance
between
hub
of
new
clutch
and
drive
shaft
is
within
0
50
mm
0
0197
in
endwise
and
0
20
mm
0
0079
in
crosswise
When
clearances
exceed
above
limits
replace
the
drive
shaft
also
Set
level
of
clutch
disc
with
clutch
disc
in
place
on
drive
shaft
set
it
under
slight
rotation
and
check
for
no
run
out
using
a
scriber
Replace
the
clutch
disc
Set
pedal
free
travel
correctly
Check
the
springs
for
correct
position
and
replace
them
if
necessary
