
ruel
Sptem
FUEL
FILTER
DESCRIPTION
The
fuel
filter
IS
of
a
cartndge
type
It
uses
paper
element
as
traIner
element
which
can
be
checked
for
condItIOn
from
outsIde
ThIS
filter
cannot
be
cleaned
Replace
the
filter
at
the
peclfied
servICe
Interval
01
If
It
becomes
clogged
or
I
estncted
REMOVAL
DIsconnect
Inlet
and
outlet
fuel
hnes
from
fuel
filter
and
remove
fuel
filter
if
EF005
Fig
87
Sectional
view
of
cartridge
type
fuel
filter
Note
Before
disconnecting
fuel
lines
use
a
container
to
receive
the
remaining
fuel
In
lines
INSTALLATION
InstallatIOn
IS
the
reverse
of
removal
FUEL
PUMP
Description
The
fuel
pump
transfers
gasoline
from
the
tank
to
the
carburetor
In
suffiCient
quantity
to
meet
engine
requIrements
at
any
speed
or
load
The
fuel
pump
IS
of
the
diaphragm
type
The
fuel
pump
conSIsts
of
a
body
rocker
arm
and
link
assembly
fuel
diaphragm
fuel
diaphragm
spnng
seal
Inlet
and
outlet
valves
The
fuel
diaphragm
consists
of
specially
treated
rubber
whIch
IS
not
affected
by
gasohne
held
together
WIth
two
metal
diSCS
and
a
pull
rod
t
Fig
88
SchematiC
view
of
fuel
pump
R
0

Fuel
Sptem
The
power
valve
mechanIsm
IS
of
a
vacuum
actuated
boost
type
and
Improves
hIgh
speed
drivIng
The
throttle
opener
control
system
Incor
porates
a
servo
diaphragm
The
servo
dIaphragm
helps
open
the
throttle
valve
at
a
decreasIng
speed
so
as
to
reduce
the
emISSIOn
of
hydrocarbons
to
a
minImum
An
antI
dlesehng
olen01d
IS
used
as
a
means
of
preventIng
dlesehng
When
the
IgnItIOn
key
IS
turned
ofT
the
fuel
passage
Involved
In
the
slow
system
IS
closed
and
the
fuel
supply
IS
shut
down
completely
In
the
chok
mechanIsm
an
electric
automatIc
choke
IS
used
to
automatically
con
trol
the
choke
valve
operatIOn
durIng
the
war
m
up
of
the
engIne
The
carburetor
for
automatic
transmiSSIOn
IS
eqUIpped
WIth
so
called
dash
pot
that
IS
It
makes
smooth
deceleratIng
WIthout
engIne
stall
at
any
operatIng
conditIOn
These
carburetors
are
qUIte
SImIlar
In
ap
pearance
as
explaIned
above
except
the
dash
pot
for
the
automatIc
transmISSion
model
Adjustment
Idhng
Adjustment
Idle
mixture
adjustment
requIres
the
use
of
a
CO
meter
When
prepatlng
to
adjust
Idle
mIxture
It
IS
essentIal
to
have
the
meter
thoroughly
warmed
and
cahbrated
Warm
up
the
engIne
suffiCiently
ContInue
engme
operatIOn
for
one
mmute
un
der
ldhng
speed
Adjust
throttle
adjustIng
screw
so
that
engme
speed
IS
800
rpm
m
N
pos1tIon
for
automatic
transmiSSIOn
Check
IgmtlOn
tl
If
necessary
adjust
It
to
the
speCificatIOns
IgnItIOn
tImlo
800
rpm
Adjust
Idle
adJustmg
screw
so
that
CO
percen
tage
IS
1
5
0
50
at
800
ns
a
On
automatIc
transmiSSIOn
eqUipped
model
check
must
be
done
In
the
D
poSItIon
Be
sure
to
apply
parkmg
brake
and
to
lock
both
front
and
rear
wheels
With
wheel
chocks
b
Hold
brake
pedal
while
steppIng
down
on
accelerator
pedal
OtherWise
car
Will
rush
out
dangerously
On
automatIc
transmiSSIOn
eqUIpped
model
make
sure
that
the
adjustment
has
been
made
With
the
selector
lever
In
N
posItIon
And
then
check
the
specificatIOns
With
the
lever
In
D
pOSitIOn
Insure
that
CO
percent
and
Idle
speed
are
as
follows
Idle
rpm
650
for
Manual
transmISSion
for
Automatic
transmISSion
Fig
91
External
view
of
carburetor
3

Fuel
SJstem
Check
float
needle
and
seat
for
wear
Replace
the
assembly
If
worn
Check
the
throttle
and
choke
bores
In
throttle
body
and
cover
castIng
for
wear
or
out
of
round
Inspect
Idle
adjustIng
needles
for
burrs
or
ndges
Replace
as
reqUIred
Inspect
gaskets
to
ensure
that
they
do
not
ap
pear
hard
or
bnttle
and
that
the
edges
are
not
turned
or
dIstorted
If
any
such
condItIOn
IS
detected
they
must
be
replaced
Check
filter
secreen
screen
for
cloggIng
Clean
and
If
It
IS
dIstorted
or
remaInS
plugged
replace
Check
cluster
for
loose
or
worn
parts
If
damage
or
Ioosene
s
eXists
replace
cluster
assembly
Check
the
hnkage
for
operatIng
condItion
Inspect
the
operatIOn
of
acceleratIng
pump
Pour
gasohne
Into
the
float
chamber
and
operate
the
throttle
hver
Check
conditIOn
of
gasohne
InjectIOn
from
the
acceleratIng
nozzle
Assembly
and
Installation
Assemble
and
Install
the
carburetor
In
I
everse
sequence
of
dIsassembly
and
removal
Replace
the
gaskets
If
necessary
When
dlsassembhng
and
reassembhng
the
In
terlock
hnk
and
related
components
be
careful
not
to
bend
or
deform
the
components
Reassembly
carefully
and
correctly
so
that
all
Interlock
hnks
operate
smoothly
Jets
The
carburetor
performance
depends
on
Jets
and
aIr
bleed
and
the
vehicle
emISSIOns
largely
depends
on
the
carburetor
performan
ce
That
IS
why
these
components
are
manufactured
WIth
utmost
care
To
clean
them
use
gasohne
and
blow
aIr
on
them
ChangIng
Jet
or
air
bleed
sIze
may
cause
III
vehICle
emIssIon
So
they
should
not
be
changed
theIr
numbers
Trouble
Shootmg
In
the
follOWIng
table
the
symptom
and
causes
of
carburetor
troubles
and
remedIes
for
them
are
hsted
to
faclhtate
qUIck
repaIrs
There
are
vanous
causes
of
engIne
trouble
It
sometImes
happens
that
the
completely
effec
tlve
carburetor
seems
apparently
to
have
some
troubles
when
electnc
systern
IS
defec
tIve
Therefore
whenever
the
engIne
has
troubles
electnc
system
must
be
checked
first
before
adjusting
the
carburetor
TROUBLE
SHOOTING
Troubles
POSSible
causes
Remedlc
Overflow
Dirt
accumulated
on
needle
valve
Clean
needle
valve
Fuel
pump
pressure
100
hIgh
RCpJlf
pump
Needle
valve
seat
Improper
Lap
or
replai
e
ExceSSIve
fuel
Fuel
overflows
See
above
I
l
onsumptlon
Each
mam
aIr
bleed
clogged
Clean
80

Fuel
I
em
Troubles
Engine
hesitatIOn
Car
knock
when
coastIng
EnglOe
does
not
start
82
POSSIble
causes
Eal
h
mam
Jet
slow
Jet
clogged
By
pdss
hole
die
pdssage
dogged
Emulsion
lube
dogged
Idhng
adlostment
mcorrect
Secondary
throttle
valve
operated
1m
properly
Incorrect
throttle
opener
adjustment
Trouble
m
PCV
valve
Defect
or
malfunction
of
Igmtlon
system
spark
plog
ugh
tenSIon
cable
breaker
pomt
IgmtIon
cod
etc
Fuel
overflows
No
fuel
IdlIng
adjustment
mearrect
Fast
Idle
adjustment
mcareeet
Damaged
antl
dlesehng
solenoId
BI
metal
rod
m
contact
WIth
bl
metal
case
RemedIes
Clean
Cledn
lube
lean
Correct
adjustment
Overhaul
and
clean
AdjUstlhroltle
opener
Replace
PCV
valve
Adjust
or
replace
IgJuhan
system
See
the
first
Item
Check
pump
fuel
pIpe
and
needle
valve
Correct
adjustment
Correct
adjustment
Replace
Adlust

Transmission
Worn
gears
shaft
and
or
heanng
Repl
ll
c
In
ufficlcnt
operatmg
stroke
due
to
worn
or
loose
shdmg
pdll
Repair
or
replal
c
Defective
or
damaged
synchronIzer
Replace
Gear
slips
out
of
mesh
In
the
most
cases
thiS
trouble
occurs
when
the
Interlock
plunger
check
ball
and
or
spnng
IS
worn
or
weakened
or
when
the
control
system
IS
defectIve
In
thiS
Cd
the
trouble
cannot
be
corrected
by
repldtlllg
gt
drs
and
therefore
trouble
shootmg
must
be
earned
out
carefully
It
should
also
be
noted
that
gear
slips
out
of
mesh
due
to
vlbralIon
generated
by
weakened
front
and
rear
engme
mounts
Worn
mterlock
plunger
Replal
c
Worn
check
hall
and
or
weakened
or
broken
sprmg
Replal
c
Worn
fork
rod
ball
groove
RepI
H
e
Worn
or
damaged
beanng
Repldce
Worn
or
damaged
gear
Repldl
c
NOise
When
nOIse
occurs
unoer
engine
Idling
and
stops
whde
the
clutch
IS
dlseng
lged
or
when
nOI
Olcurs
while
shlftmg
gears
It
may
Judged
that
the
nOIse
IS
from
the
tranSmll
lSIUn
Ino
ufllclenl
or
1mproper
lubncant
Add
od
or
replace
With
deSignated
oIl
Ollleaklllg
due
to
defectIve
011
seal
md
gasket
clogged
breather
etc
Clean
or
replace
Worn
beanng
High
hummmg
occurs
at
a
high
speed
Replace
Damaged
beanng
Cychc
knockmg
sound
occurs
alllo
at
a
low
speed
Replace
Worn
each
sphne
Replace
Worn
each
hushmg
Replace
108

II
II
II
II
Oil
pressure
and
ignition
warning
lamps
condition
Oil
pressure
warn
ing
lamp
The
amp
does
not
hght
when
the
19I1ItlOn
sWItch
IS
set
to
ON
II
I
Ptobable
cause
Blown
off
fuse
or
faulty
contact
Broken
lamp
bulb
filament
or
faulty
cable
contact
Defective
oil
pressure
swltch
The
lamp
does
not
Oil
pressure
IS
toO
loW
go
out
wlule
the
engtne
IS
being
operated
Lack
of
engine
oil
Defective
Oil
pressure
sWitch
Il
MethOd
of
tnSpeCtlOn
Check
the
fuse
for
fusing
and
faulty
contact
The
warntng
lamP
does
not
bght
when
oil
pressure
sWitch
yelloW
I
black
cable
15
grounded
The
warntng
lamp
bghts
through
the
above
tnspectlOn
inspect
the
engine
ou
pressure
system
Check
011
level
ConttnUlty
eXists
on
the
oil
pres
sure
sWltch
when
the
engine
IS
belng
operated
o
a
t
a
CorrectIVe
action
Replace
after
COffee
tlng
the
fuse
the
cause
lf
fused
Check
the
hght
bulb
for
burnt
out
fila
ment
and
replace
as
reqUIred
Replace
the
011
pres
Sure
sWitch
Add
oil
Replace
the
01
pres
sure
sWitch