23
29
30
i
@
24
t
I
1
Accelerator
pedal
ann
I
assembly
2
Accelerator
pedal
brecket
3
Packing
4
Snap
ling
5
Washer
17
ll
O
II
C
I
6
foot
rest
7
Screw
8
Bolt
9
Accelerator
pedel
stopper
bolt
10
Nut
11
Bell
crank
assembly
12
Bell
crank
bracket
20
L
13
Machme
screw
14
Screw
mechme
15
Lock
washer
12
From
Oct
ber
1969
I
16
Nylon
bushmg
1314
17
Snap
ling
If
3
0
18
Ball
Jomt
assembly
19
Ball
Jomt
assembly
15
20
Lock
nut
21
Accelerator
rod
boot
22
Balllomt
assembly
23
TorSIon
shaft
24
Accelerator
shaft
spring
25
PlaIR
washer
9
26
Colter
pm
do
27
Return
spllng
28
Accelerator
shalt
support
assembly
29
Bolt
II
30
Bolt
31
SPlIng
washer
32
Choke
control
wire
6
33
Choke
wile
knob
10
8
36
Rubber
grommet
7
I
I
er
M
I
CL
SMISSION
AND
DRIVESIIAF1
137
i@
v
l
ll
r
1
Neutral
gear
swrtch
2
TransmISSIon
swllch
thud
geu
3
Reverse
gear
SWitch
@1
Control
arm
14
Return
spnng
2
StnkBr
bushmg
15
Re
erse
check
ball
3
O
nng
cep
16
Check
spnng
4
O
nng
17
Retalmng
pm
5
Control
O
nng
18
Slnlung
rod
6
First
and
second
fork
rod
19
Slnlung
pm
7
First
and
second
shill
fork
20
O
nng
8
Thud
and
fourth
lork
rod
22
Control
arm
pm
9
Third
and
fourth
shill
fork
23
Control
washer
10
Reverse
fork
rod
24
Control
arm
bushmg
11
Reverse
shill
fork
25
Control
spnng
12
Rolled
pm
26
Thrust
wesher
13
Reverse
fork
pm
27
Retammg
pm
9
0
11
f
Ir
foUr
1
i
1
k
jl
n
1
1
l
28
Control
lever
35
Lower
washer
29
Control
lever
knob
36
Self
lockmg
nut
31
Washer
37
Rubber
boot
32
Controlle
er
rubber
41
Tnmsmlsslon
hole
cover
33
Washer
42
Tappmg
screw
34
Upper
washer
29
c
28
37
16
t
f
f
1
I
13
1
12
5
T
2V
T
19
25
26
20
31
e
32
@
35
@
36
152
CHAPTER
TWELVE
3
Shall
yoke
stopper
0
4
Rear
snap
nng
J
5
Dn
eshall
stopper
6
Snap
nng
7
Rubber
boot
8
Boot
band
9
Boot
band
10
Slee
e
plug
11
O
nng
12
Snap
nng
13
Yoke
flange
3
4
6
14
Whee
beanng
spIder
15
Spider
12
5
16
Beanng
race
assembly
j
50
CANADA
47
AtO
C
J
ty
9
1
Y
4
i
l
A
I
ii
1
o
l
J
Il
h
o
20
J
I
1
Brake
tube
connector
2
Handbrake
rear
cable
adjuster
3
Return
spnng
4
Propeller
shall
to
dlfferenballixlng
bolts
20
26
Snap
nng
27
Dn
er
bolt
28
Onveshall
nut
29
Lock
washer
30
Rear
axle
shall
assembly
31
Hub
bolt
32
Hub
bolt
33
Grease
catcher
34
Screw
35
Lock
washer
36
Screw
and
Ioc
l
washer
37
Right
rear
axle
beanng
38
40
Beanng
distance
piece
41
Grease
seal
42
Beanng
spacer
43
Lock
nut
44
lock
washer
45
Rear
axle
flange
46
Cover
plate
47
Brake
drum
48
Wheel
50
Wheel
oover
43
44
45
46
51
5
Jack
up
suspenSIon
arm
and
remove
shock
absorber
from
lower
mountlng
bracket
See
Figure
10
Take
care
not
to
lose
rubber
bushmgs
6
Support
the
center
of
the
suspensIon
member
and
dIfferential
With
a
transmISsion
Jack
Re
J
188
CHAPTER
FOURTEEN
Brake
Pedal
Installation
1
Apply
pedal
grease
to
the
pedal
shaft
sleeves
and
push
rod
cleVIS
pm
2
Installation
is
the
reverse
of
removal
3
Torque
the
fulcrum
pm
to
25
3
to
28
9
ft
lb
3
5
to
4
0
kg
m
MASTER
CYLINDER
FIgure
3
is
an
exploded
view
of
the
tandem
master
cyhnder
used
on
the
sedan
and
wagon
starting
m
1969
Earher
models
are
sinnlar
Figure
4
IS
an
exploded
View
of
the
master
cyhn
der
used
on
the
pIck
up
Master
Cylinder
Removal
1
Remove
reservOIr
cap
and
drain
brake
f1wd
2
DISconnect
brake
pedal
return
spring
3
Disconnect
brake
tube
from
master
cyhnder
4
Remove
two
bolts
holdmg
master
cyhnder
to
front
dash
assembly
5
Remove
master
cylinder
Master
Cylinder
Disassembly
1
Remove
dust
cover
and
piston
stopper
screw
2
Remove
snap
nng
and
stopper
ring
then
pllShrod
3
Remove
the
piston
and
related
parts
from
cyhnderbody
4
Remove
valve
cap
gasket
check
valve
and
check
valve
spring
NOTE
DISassemble
master
cylmder
carefully
Don
t
damage
the
slldmg
surfaces
of
pISton
and
pISton
cup
Do
not
remove
flUId
reservOlT
unless
ab
solutely
necessary
Remove
pISton
cup
only
If
pISton
must
be
replaced
r
Master
Cylinder
Inspection
nnd
Repair
1
Clean
all
parts
thoroughly
with
clean
brake
fiwd
2
Check
cyhnder
and
piston
for
abnormal
side
wear
and
damage
Replace
as
reqUIred
3
Check
all
spnngs
for
weakness
and
damage
Reparr
as
reqUIred
4
As
a
matter
of
sound
practIce
replace
all
cups
and
valves
whenever
the
master
cyhnder
is
dISassembled
DefinItely
replace
them
1f
they
are
deformed
due
to
swellmg
wear
and
age
5
Inspect
all
other
parts
Replace
any
that
are
defective
CD
1
Valve
cap
2
Valve
cap
gasket
3
Check
valve
4
Check
valve
spnng
5
011
reservoIr
cap
6
Reservoir
7
ReservOir
band
8
Paclang
9
Stopper
bolt
10
PIston
return
spnng
11
Sprmg
seat
12
Spnng
13
Valve
14
PIston
15
Pnmary
pIston
cup
16
Secondary
piston
cup
17
Stopper
nng
18
Snap
nng
19
Rubber
boot
20
Push
rod
BRAKES
195
@
@
r
@
I
1
Brake
disc
9
Adjuster
wheel
2
Front
brake
shoe
10
Adjuster
scre
assembly
leadmg
11
Adjuster
lead
3
Front
brake
shoe
12
Shim
assembly
trallmg
13
Lock
spring
4
Return
spring
14
Spring
plate
5
Trailing
shoe
return
spring
15
Lock
plate
6
Wheel
cylinder
assembly
16
Shim
7
Adjuster
assembly
17
Rubber
boot
8
Adjuster
housmg
@
j
@@
1
Brake
disc
7
Adjuster
assembly
13
Lock
spring
19
Spring
seat
2
Rear
brake
shoe
8
Adjuster
housmg
14
Sprmg
plate
20
Ant
rattle
spring
assemblies
9
Adjuster
wheel
15
Lock
plate
21
Retamer
3
Upper
return
spring
10
Adjuster
screw
16
Shim
22
Extension
link
i
l
4
Lower
return
spring
11
Adjuster
head
17
Rubber
boot
23
Toggle
lever
5
After
shoe
return
sprmg
12
Shim
18
Anti
rattle
pm
24
Return
spring
6
Wheel
cylinder
assembly
BRAKES
ZOI
Cross
Rod
Removal
Wagon
I
Remove
the
pull
off
spnngs
at
each
end
of
the
cross
rods
2
RelI
ove
clevis
pms
and
cross
rods
Rear
Cable
Removal
Pick
op
1
Remove
cleVIS
pm
and
disconnect
equalizer
from
equal1zer
link
2
Remove
lock
plate
1
and
cable
spring
2
as
shown
ill
Figure
24
3
Remove
both
rear
brake
drums
DISConnect
rear
cable
from
toggle
lever
3
Separate
cable
connecting
flange
4
from
brake
dIsc
See
Figure
25
4
Remove
rear
cable
Handbrake
Inspection
and
Repair
1
Inspect
all
cables
and
parts
for
damage
ex
cessive
elongation
and
general
wear
Replace
as
reqUlred
I
2
Inspect
ratchet
pawl
and
teeth
on
control
stem
for
excessive
wear
Replace
as
reqUIred
3
Check
springs
for
weakness
Replace
as
reqUIred
Handbrake
Installation
I
Install
parts
of
the
handbrake
system
m
the
reverse
of
removal
Make
certam
all
connections
are
tight
2
Lubncate
all
slIdmg
parts
With
muItl
purpose
grease
Front
Brake
Adjustment
Sedan
and
Wagon
AdJustment
of
the
front
dIsc
brake
units
18
not
reqwred
as
it
18
made
automatIcally
Re
place
the
front
dISC
brake
pads
and
rebwld
the
pISton
assemblJes
If
the
brakes
are
defective
Front
Brake
Adjustment
Pick
up
I
Refer
to
Figure
26
Jack
up
vehicle
to
lIft
wheel
requiring
adJustment
2
Remove
rubber
boot
from
brake
disc
3
Lightly
tap
adJuster
housmg
and
move
It
for
ward
Turn
adJuster
wheel
with
a
screwdriver
and
spread
brake
shoes
Stop
turnmg
adJuster
wheel
when
a
considerable
drag
is
felt
on
brake
drum
NOTE
For
both
left
and
right
brakes
brake
shoes
spread
when
adJuster
wheelIS
turned
downward
4
Return
adJuster
wheel
12
ratchet
teeth
to
obtam
correct
clearance
between
brake
drum
and
shoes
5
Turn
brake
drum
to
make
sure
that
drum
turns
Without
draggmg
If
draggmg
exists
readJust