190
CHAPTER
FOURTEEN
Master
Cylinder
Assembly
and
Installation
I
Assemble
the
master
cyhnder
m
the
reverse
order
of
dIsassembly
2
Pnor
to
assembly
soak
piston
cap
m
brake
flwd
Install
piston
so
that
It
seats
firmly
on
the
piston
cup
3
Coat
the
cyhnder
bore
and
pISton
assemblies
With
clean
brake
flwd
before
assembly
4
When
assembly
IS
complete
mount
master
cylmder
on
dash
wall
and
hook
connecting
rod
to
brake
pedal
Replace
return
sprmg
Fill
the
reservOir
With
clean
brake
flUid
5
If
aIr
has
seeped
mto
the
brake
Imes
bleed
the
brakes
as
descnbed
later
m
thIS
chapter
FRONT
DISC
BRAKES
SEDAN
AND
WAGON
Brake
Pad
Replacement
Pad
wear
should
be
checked
every
4
000
nuIes
Clearance
between
the
pad
and
the
rotor
IS
adjusted
automatIcally
and
therefore
IS
not
a
wear
mdlcator
Pad
thiCknesS
IS
checked
by
re
movmg
the
antI
rattle
clJp
When
the
pad
hning
becomes
worn
to
0
04
Imm
replace
all
pads
on
the
front
wheels
I
Remove
the
hub
cap
loosen
the
hub
nuts
jack
up
the
vehicle
support
with
stands
and
remove
the
front
wheels
2
Remove
the
antI
rattle
clJp
from
the
caliper
plate
as
shown
m
Figure
S
jty
3
Loosen
the
bleed
screw
Pull
the
calJper
plate
outward
4
Push
the
pISton
m
approximately
0
157
in
4mm
as
shown
m
Figure
6
5
The
outer
plate
should
be
loose
enough
to
be
removed
See
Figure
7
6
Dra
y
the
calJper
plate
rlfward
and
remove
the
inner
pad
7
Wipe
exposed
surface
of
piston
thoroughly
8
Push
the
piston
mto
the
cyhnder
bore
untJI
the
new
pads
can
be
mstalled
onto
the
calJper
plate
9
After
instl
llatIon
test
the
brakes
at
slow
speed
to
make
certam
they
are
fitted
properly
and
that
no
au
entered
the
hydraul1c
hnes
Bleed
the
brake
system
If
required
Front
Disc
Brake
Removal
I
Jack
up
the
vehicle
place
It
on
stands
and
remove
the
wheels
P
