
. 
1-2 GENERALINFORMATIONAND MAINTENANCE 
Chitton’s Total Car Care manual for the 199M10 
Mitsubishi Mirage, Galant and Diamante is intended 
to help you learn more about the inner workings of 
your vehicle while saving you money on its upkeep 
and operation. 
The beginning of the book will likely be referred to 
the most, since that is where you will find information 
for maintenance and tune-up. The other sections deal 
with the more complex systems of your vehicle. Oper- 
ating systems from engine through brakes are cov- 
ered to the extent that the average do-it-yourselfer be- 
comes mechanically involved. This book will not 
explain such things as rebuilding a differential for the 
simple reason that the expertise required and the in- 
vestment in special tools make this task uneconomi- 
cal. It will, however, give you detailed instructions to 
help you change your own brake pads and shoes, re- 
place spark plugs, and perform many more jobs that 
can save you money, give you personal satisfaction 
and help you avoid expensive problems. 
A secondary purpose of this book is a reference for 
owners who want to understand their vehicle and/or 
their mechanics better. In this case, no tools at all are 
required. 
Before removing any bolts, read through the entire 
procedure. This will give you the overall view of what 
tools and supplies will be required. There is nothing 
more frustrating than having to walk to the bus stop 
on Monday morning because you were short one bolt 
on Sunday afternoon. So read ahead and plan ahead. 
Each operation should be approached logically and 
all procedures thoroughly understood before attempt- 
ing any work. 
All sections contain adjustments, maintenance, re- 
moval and installation procedures, and in some cases, 
repair or overhaul procedures. When repair is not con- 
sidered practical, we tell you how to remove the part 
and then how to install the new or rebuilt replacement. 
In this way, you at least save labor costs. “Backyard” 
repair of some components is just not practical. 
Many procedures in this book require you to “label 
and disconnect. . ” a group of lines, hoses or wires. 
Don’t be lulled into thinking you can remember where 
everything goes-you won’t. If you hook up vacuum 
or fuel lines incorrectly, the vehicle may run poorly, if 
at all. If you hook up electrical wiring incorrectly, you 
may instantly learn a very expensive lesson. 
You don’t need to know the official or engineering 
name for each hose or line. A piece of masking tape 
on the hose and a piece on its fitting will allow you to 
assign your own label such as the letter A or a short name. As long as you remember your own code, the 
lines can be reconnected by matching similar letters 
or names. Do remember that tape will dissolve in 
gasolrne or other fluids; if a component is to be 
washed or cleaned, use another method of identifica- 
tion. A permanent felt-tipped marker or a metal scribe 
can be very handy for marking metal parts. Remove 
any tape or paper labels after assembly. 
It’s necessary to mention the difference between 
maintenance and repair Maintenance includes rou- 
tine inspections, adjustments, and replacement of 
parts which show signs of normal wear Maintenance 
compensates for wear or deterioration. Repair implies 
that something has broken or is not working. A need 
for repair is often caused by lack of maintenance. Ex- 
ample, draining and refilling the automatic transaxle 
fluid is maintenance recommended by the manufac- 
turer at specific mileage intervals. Failure to do this 
can shorten the life of the transmission/transaxle, re- 
quiring very expensive repairs. While no maintenance 
program can prevent items from breaking or wearing 
out, a general rule can be stated: MAINTENANCE IS 
CHEAPER THAN REPAIR. 
Two basic mechanrc’s rules should be mentioned 
here. First, whenever the left side of the vehicle or en- 
gine is referred to, it is meant to specify the drivers 
side. Conversely, the right side of the vehicle means 
the passengers side. Second, screws and bolts are 
removed by turning counterclockwise, and tightened 
by turning clockwrse unless specifically noted. 
Safety is always the most important rule. Con- 
stantly be aware of the dangers involved in working 
on an automobile and take the proper precautions. 
See the informatron in this section regarding SER- 
VICING YOUR VEHICLE SAFELY and the SAFETY 
NOTICE on the acknowledgment page. 
Pay attention to the instructions provided. There 
are 3 common mistakes in mechanical work: 
1. Incorrect order of assembly, disassembly or 
adjustment. When taking something apart or putting 
it together, performing steps in the wrong order usu- 
ally just costs you extra time; however, it CAN break 
something. Read the entire procedure before begin- 
ning disassembly. Perform everything in the order in 
which the instructions say you should, even if you 
can’t immedrately see a reason for it. When you’re 
taking apart something that is very intricate, you 
might want to draw a picture of how it looks when as- 
sembled at one point in order to make sure you get everything back in its proper position. We will supply 
exploded views whenever possible. When making 
adjustments, perform them in the proper order. One 
adjustment possibly will affect another. 
2. Overtorquing (or undertorquing). While it is 
more common for overtorquing to cause damage, 
undertorquing may allow a fastener to vibrate loose 
causing serious damage. Especially when dealing 
with aluminum parts, pay attention to torque specifi- 
cations and utilize a torque wrench in assembly. If a 
torque figure is not available, remember that if you 
are using the right tool to perform the job, you will 
probably not have to strain yourself to get a fastener 
tight enough. The pitch of most threads is so slight 
that the tension you put on the wrench will be multi- 
plied many times in actual force on what you are 
tightening. A good example of how critical torque is 
can be seen in the case of spark plug installation, es- 
pecially where you are putting the plug into an alu- 
minum cylinder head. Too little torque can fail to 
crush the gasket, causing leakage of combustion 
gases and consequent overheating of the plug and 
engine parts. Too much torque can damage the 
threads or distort the plug, changing the spark gap. 
There are many commercial products available for 
ensuring that fasteners won’t come loose, even if they 
are not torqued just right (a very common brand is 
Loctite? If you’re worried 
about getting something 
together tight enough to hold, but loose enough to 
avoid mechanical damage during assembly, one of 
these products might offer substantial insurance. Be- 
fore choosing a threadlocking compound, read the 
label on the package and make sure the product is 
compatible with the materials, fluids, etc. involved. 
3. Crossthreading. This occurs when a part such 
as a bolt is screwed into a nut or casting at the wrong 
angle and forced. Crossthreading is more likely to 
occur if access is difficult. It helps to clean and lubri- 
cate fasteners, then to start threading the bolt, spark 
plug, etc. with your fingers If you encounter resis- 
tance, unscrew the part and start over again at a dif- 
ferent angle until it can be inserted and turned several 
times without much effort. Keep in mind that many 
parts, especially spark plugs, have tapered threads, 
so that gentle turning will automatically bring the part 
you’re threading to the proper angle. Don’t put a 
wrench on the part until its been tightened a couple 
of turns by hand. If you suddenly encounter resis- 
tance, and the part has not seated fully, don’t force it. 
Pull it back out to make sure it’s clean and threading 
properly. 
Be sure to take your time and be patient, and al- 
ways plan ahead. Allow yourself ample time to per- 
form repairs and maintenance You may find main- 
taining your car a satisfying and enjoyable 
experience. 
b See Figures 1 thru 15 
Naturally, without the proper tools and equipment 
it is impossible to properly service your vehicle. It 
would also be virtually impossible 
to catalog every 
tool that you would need to perform all of the opera- 
tions in this book. Of course, It would be unwise for 
the amateur to rush out and buy an expensive set of 
tools on the theory that he/she may need one or more 
of them at some time, The best approach is to proceed slowly, gathering savings will 
be far outweighed by frustration and 
a good quality set of those tools that are used most mangled knuckles. 
frequently Don’t be misled by the low cost of bargain Begin accumulating those tools that are used most 
tools. It is far better to spend a little more for better frequently: those associated with routine maintenance 
quality. Forged wrenches, 6 or 12-point sockets and and tune-up. In addition to the normal assortment of 
fine tooth ratchets are by far preferable to their less screwdrivers and pliers, you should have the follow- 
expensive counterparts. As any good mechanic can ing tools: 
tell you, there are few worse experiences than trying 
l Wrenches/sockets and combination open 
to work on a vehicle with bad tools. Your monetary end/box end wrenches in sizes from %-% in. or  

. 
l-10 GENERALINFORMATIONAND MAINTENANCE 
which are available today will have two scales so the 
The conversion factor chart is used by taking the 
Standard or Metric measurements may easily be given specification and multiplying it by the neces- 
taken. If any of the various measuring tools which are sary conversion factor. For instance, looking at the 
available to you do not contain the same scale as first line, if you have a measurement in inches such 
listed in the specifications, use the accompanying 
as “free-play should be 2 in.” but your ruler reads 
conversion factors to determine the proper value. only in millimeters, multiply 2 in. by the conversion factor of 25.4 to get the metric equivalent of 50.8mm. 
Likewise, if the specification was given only in a Met- 
ric measurement, for example in Newton Meters 
(Nm), then look at the center column first. If the mea- 
surement is 100 Nm, multiply it by the conversion 
factor of 0.738 to get 73.8 ft. Ibs. 
b See Figures 32,33, and 34 
The Vehicle Identification Number (VIN) is located 
on a plate which is attached to the left top side of the 
instrument panel. These numbers are visible from the 
outside of the vehicle. All Vehicle Identification Num- 
bers contain 17 digits. The vehicle number is a code 
which tells country, make, vehicle type, engine, body 
and many other important characteristics of that spe- 
cific vehicle. 
There is also a vehicle information code plate 
which is riveted to the bulkhead in the engine com- 
partment. The plate shows the VIN, model code, en- 
gine model, transaxle model and body color codes. 
The engine code used on this plate differs from the 
code letter used in the 8th position of the Vehicle 
Identification Number (VIN). Either code can be used 
to identify the particular engine in the vehicle. Since 
the vehicle owners card is usually carried, it may be if the engine is equipped with a turbocharger. If the 
8th VIN number is a U, there is no doubt that the en- 
gine in question is a 2.OL DOHC engine equipped 
with a turbocharger. 
The engine codes found on the vehicle information 
code plate are as follows: 
l 4G15--1.5L SOHC engine l 4G61-1.6L DOHC engine l 4G93-1.8L SOHC engine l 4G63-2.OL (SOHC or DOHC) engine l 4G64-2.4L (SOHC or DOHC) engine l 6G72-3.OL (SOHC or DOHC) engine l 6G74-3.5L DOHC engine 
A vehicle safety certification label is attached to 
the face of the left door pillar post. This label indi- 
cates the month and year of manufacture, Gross Ve- 
hicle Weight Rating (GRVW) front and rear, and Ve- 
hicle Identification Number (VIM). 4 character code as on the vehicle information code 
plate is used. The engine serial number is also 
stamped near the engine model number. As men- 
tioned above, the engine can also be identified by the 
8th digit in the VIN number. 
The transaxle model code is located on the vehicle 
information code plate. The transaxle identification 
number is etched on a boss located on the front up- 
per portion of the case. 
The code for the drive axle is etched on a boss lo- 
cated on the case of the differential carrier. 
easier to use the code letter in the VIN for engine ref- 
erence. A second reason for referring to the VIN for 
engine identification is that code 4663, located on 
the vehicle information code plate, does identify the 
engine as a 2.OL DOHC engine, but does not tell you ) See Figure 35 
The engine model number is stamped at the front 
side on the top edge of the cylinder block. The same 
Fig. 32 The Vehicle Identification Number 
g3’51p’o  of the instrument panel _I:^1 / Fig. 33 The vehicle model, engine model, 
(VIN) plate is attached to the top left side 
bansaxle model, and body color code are all 
noted on the vehicle information code plate 
ENGINE AND VEHiCLE IDENTlFlCATlON 
EnglnCode 
ModelYerr 
todeal 
LIten (cc) 
Cu. In. W. Fuel+ Type m.hWg. Code@ Year ,G15JA 1.5 (1468) 92 4 MFI SOHC Mitsubishi 
L 1990 
IG61N 1.6(15QQ) 98 4 MFI DOHC 
Mitsubishi M 1991 
1G93lC 1.8 (1834) 112 4 MFI SOHC Mitsubishi N 1992 
IG63N 2.0 (1997) 122 4 MFI SOHC “-Mitsubishi P 
1993 
!G63Fi 2.0 (1997) 122 4 MFI DOHC Mitsubishi 
R 1994 
,G63iU 2.0 (1997) 122 4 MFI-Tuibo DOHC Mitsubishi 
S 1995 
.GMffi 2.4 (2351) 143 4 MFI SOHC 
Mitsubishi T 1996 
iG64L 2.4 (2351) 143 4 MFI DOHC Mitsubishi V 
lEzH 3.0 1997 
(2972) 161 6 MFI SOHC Mitsubishi W  1998 
;G7ZJ 3.0 (2Q72) 161 6 MFI GQHC Mitsubishi 
~.. X 1999 
iG7zL 3.0 (2972) 181 
~  6 MFI SOHC ___-___  Miisubishi 
Y 2000 
iG74lP 3.5 (3497) 213 6 MFI SOHC Miisubishi 
The transfer case has no separate model code, the 
code is located on the transaxle. The transfer case is 
onlv eoUiODed on manual transaxle All Wheel Drive 
(AWD)‘mbdels. 
Fig. 34 Your car should have a vehicle 
Fig. 35 Engine model number location- 
4663 (2.OL) engine shown  

. 
l-36 GENERALINFORMATIONAND MAINTENANCE 
Install the drain plug and tighten to 22 ft. Ibs. 
(304Nm) 
5. Refill the transaxle to the proper level, as 
shown in the Capacities chart, with the appropriate 
fluid. The oil level should be at the bottom of the oil 
filler hole. I 
6. When the oil reaches the orooer level, install 
the filler plug and tighten to 22 ft. Ibs. (30 Nm). 
FLUID RECOMMENDATIONS 
8957i565 Fig, 165 Oil, when at the proper level, will 
reach the lower edge of tC=+ frfr*r u*rn -non- 
ing Mitsubishi recommends the use of Mercon@auto- 
matic transmission fluid. 
LEVELCHECK 
Fig. 170 The fluid level is OK if it is within 
the between the HOT and ADD areas on the 
&&i& Do not overfill the transaxle or 
-.*".."... -- .*"- problems could o ccur 
1. Makesure the vehicle is oarked on a level sur- 
face. 
2. Remove the filler plug and make sure the oil 
level is up to the lower edge of the filler plug hole. 
3. Check to be sure that the transaxle oil is not 
noticeably dirty and that it has a suitable viscosity. u See Figures 168,169, and 170 
fluid is at normal operating temperature, drive the ve-  The transaxle dipstick is located behind the air in- 
hicle at least 10 miles.  let hose, towards the firewall. 
1. Park the vehicle on a level surface. 
2. The transaxle should be at normal operating 
temperature when checking fluid level. To ensure the 5. Pull the dipstick from its tube again. Holding it 
horizontally, road the fluid level. The fkrid should be 
between the MIN and MAX mark. If the fluid is below 
the MIN mark, add fluid through the dipstick tube. 
DRAIN & REFILL 
6. Insert the dipstick, and check the level again 
after adding any fluid. Be careful not to overfill the 
transaxle. 
3. With the selector lever in P and the parking 
DRAIN & REFILL u See Figures 166 and 167 
1. Make sure the vehicle is parked on a level sur- 
face. 
2. Raise and safely support the vehicle. Place a brake applied, start the engine. 
4. Open the hood and locate the transaxle fluid 
dipstick. Pull the dipstick from its tube, wipe it clean, 
and reinsert it. Make sure the dipstick is fully in- 
serted. 
suitable drain pan under the manual transaxle. 
3. Remove the filler plug and the drain plug and 
allow the oil to drain completely. 
Fig. 166 The automatic transaxle dipstick is 
typically located under the air cleaner inlet 
Fig. 166 Use a box-end wrench to loosen 
the manual transaxle drain plug . . . tube. Pull the dipstick up to remove it from 
the transaxle 
Fig. 169 Wipe the dipstick clean and Insert 
/fluid level reading .,  it mto the transaxle agam to get the correct 
j The fluid should be changed according to the 
schedule in the Maintenance Intervals chart. If the car 
is normally used in severe service, such as stop and 
start driving, trailer towing, or the like, the interval 
should be halved. If the car is driven under especially 
nasty conditions, such as in heavy city traffic where 
the temperature normally reaches 90°F (32%), or in 
very hilly or mountainous areas, or in police, taxi, or  b See Figures 171 thru 177 
1. Raise and support the vehicle safely. 
2. Place a suitable drain pan under the transaxle 
drain plug. 
3. Remove the transaxle pan drain plug. Let the 
fluid completely drain out of the transaxle. 
4. Install the drain plug and tighten it to 22-25 ft. 
lbs. (30-35 Nm). 
5. If equipped, remove the drain plug on the dif- 
ferential of the transaxle. 
6. Install the differential drain plug and tighten ft 
to 22-25 ft. Ibs. (30-35 Nm). 
7. Remove the drain pan. 
8. Lower the vehicle. 
9. Fill the transaxle through the dipstick to the 
proper level. 
10. Place the gear selector lever in P and start the 
engine. Run the engine at idle, engage the emergency 
brake and hold the brake pedal down. Move the gear 
selector lever through all transaxle ranges for approx- 
imately 5 minutes. 
11. Return the selector lever to P and leave the 
engine running at idle. 
12. Check the transaxle fluid level. The fluid level 
at normal operating temperature should read within 
the crosshatched area of the fluid level dipstick. 
13. If the fluid level reads below the crosshatched 
area, adjust the level by adding fluid in small incre- 
ments until the correct fluid level is obtained. 
PAN &FILTER SERVICE 
b See Figures 178 thru 184  

_. .I ..-. 
-._. 
GENERALINFORMATIONAND MAINTENANCE l-37 
Fig. 172 Carefully pull the transaxie drain 
plug out and to the side, out of the way oi 
flowing transaxie oil Fig. 173 The differential drain plug is lo- 
cated at the bottom of the transaxie, to the 
left of the fluid pan. Typically the drain plug 
reauires a 17mm wrench 
periodically checking the fluid level to 
make sure you do not overfill the transaxle pan mounting 
bolts, a 1Omm wrench is re- 
Fig. 179 . . , then carefully lower the fluid 
quired. Remove the pan retaining bolts . . . pan from the transaxle 
Fig, 181 . , . then remove the transaxie film 
ter from the valve body Fig. 182 Remove the transaxie pan 
gasket from the pan  

. 
4-24 DRIVEABILITYAND EMISSIONS CONTROLS 
Name 
Air conditioning compressor clutch relay 
Air conditioner switch 
Camshaft position sensor 
Check engine/malfunction indicator lamp 
Crankshaft position sensor 
Data link connector 
EGR solenoid 
Engine control module 
Engine coolant temperature sensor 
Evaporative emission purge solenoid 
Fuel pump check terminal 
Heated oxygen sensor (Front) Symbol 1 Name 
Symbol 
L 1 Heated oxygen sensor (Rear) 
C 
T / Idle arr control motor 
H 
I ignition coil (Ignition power transistor) 
R 
S Injector 
N 
M Manifold differential pressure sensor 
F 
U Multiport fuel injection (MFI) relay/Fuel pump V 
relay 
E Park/Neutral position switch 
Q, 
W Power steering pressure switch 
A 
0 Throttle position sensor (with built-in closed 
G 
throttle position switch) 
D Vehicle speed sensor 
P 
J Volume air flow sensor (with built-in intake air 
temperature sensor and barometric pressure 
B K 
sensor) 
ilectronic engine control component locations-3.51 engine  

DRIVEABILITYAND EMISSIONS CONTROLS 4-25 
NAME 
SYMBOL NAME SYMBOL 
Air conditioning compressor clutch relay K 
Knock sensor D 
I Crankshaft position sensor 
A Left bank heated oxygen sensor (front) 
I I 
Data link connector T Left bank heated oxygen sensor (rear) 
I Distributor (built-in camshaft position 
I J Manifold differential pressure sensor 
I F 
sensor and ignition coil) 
I 
EGR solenoid . B Multiport fuel injection (MFI) relay/fuel pump K 
relay 
1 Engine coolant temperature sensor 
IQ 1 Park/neutral position switch IR 
Euaporatiue.emission purge solenoid B 
Powertraincontrol module LJ 
l Evaporatiw5+eiiission ventilation solenoid Y 
I Powersteering pressure switch 
L 
Fan controller 0 Right bank heated oxygen sensor (front) C 
Fuel tank differential pressure sensor V Right bank heated oxygen sensor (rear) E 
Heated oxygen sensor (front) 
I 
1 Heated oxygen sensor (rear) 
Ip I 
Idle air control motor 
Injector I 
G Volume air flow sensor (with built-in intake air S 
temperature sensor and barometric pressure 
sensor) 
I I 
93154@3 lectronic engine control component locations-199940 Galant with the 3.OL SOHC engine  

4-32 DRIVEABILITYAND EMISSIONS CONTROLS 
PO785 Shift/Timing Solenoid Malfunction 
PO786 Shift/Timing Solenoid Range/Performance 
PO787 Shift/Timing Solenoid Low 
PO788 Shift/Timing Solenord High 
PO789 Shift/Timing Solenoid Intermittent 
PO790 Normal/Performance Switch Circuit Mal- 
function 
PO801 Reverse Inhibit Control Circuit Malfunc- 
tion 
PO803 l-4 Upshift (Skip Shift) Solenoid Control 
Circuit Malfunction 
PO804 l-4 Upshift (Skip Shift) Lamp Control 
Circuit Malfunction 
PllOO Induction Control Motor Position Sensor 
Fault 
PI101 Traction Control Vacuum Solenoid Circuit 
Fault 
Pl102 Traction Control Ventilation Solenoid Cir- 
cuit Fault P1294 Target Idle Speed Not Reached 
P1295 No 5-Volt Supply To TP Sensor 
P1296 No 5-Volt Supply To MAP Sensor 
P1297 No Change In MAP From Start To Run 
PI300 Ignition Timing Adjustment Circuit 
Pl390 Timing Belt Skipped One Tooth Or More 
Pl391 Intermittent Loss Of CMP Or CKP Sensor 
Signals P1495 EVAP Ventilation Solenoid Circurt Fault 
P1496 5-Volt Supply Output Too Low 
Pl500 Generator FR Terminal Circuit Fault 
Pl600 PCM-TCM Serial Communication Link 
Circuit Fault 
Pl400 Manifold Differential Pressure Sensor 
Fault P1696 PCM Failure- EEPROM Write Denied 
Pl715 No CCD Messages From TCM 
Pl750 TCM Pulse Generator Circuit Fault 
Pl791 Pressure Control, Shift Control, TCC So- 
lenoid Fault 
P1443 EVAP Purge Control Solenoid “2” Circuit 
Fault P1899 PCM ECT Level Signal to TCM Circuit 
Fault 
P1486 EVAP Leak Monitor Pinched Hose De- 
tected 
P1989 High Speed Condenser Fan Control Relay 
Fault 
P1487 High Speed Radiator Fan Control Relay 
Circuit Fault 
Pl490 Low Speed Fan Control Relay Fault 
P1492 Battery Temperature Sensor High Voltage 
P1494 EVAP Ventilation Switch Or Mechanical 
FLASH OUT CODE LIST 
# See Figures 
93, 94, 95, and 96 
Fault  PI105 Fuel Pressure Solenoid Circuit Fault 
Code 
Output pattern 
(for voltmeter) Cause 
P1702 
Shorted throttle position sensor cil 
cuit 
MATOOSE 
Pl701 
Open throttle position sensor circuii 
A!iATW5F 
p1704 - 
Throttle position sensor malfunc- 
tion 
Improperly adjusted throttle posi- 
ASATmH tion sensor 
PO71 2 
Open fluid temperature sensor cir- 
u 1 cuit 
ASAT 
PO71 3 
Shorted fluid temperature sensor 
circuit 
ASATOOU 
Pl709 
I I Open kickdown servo switch circuit 
Shorted kickdown servo switch cir- 
cuit 
A5ATOOSK 
Remedy 
o Check the throttle position sen- 
sor connector 
o check the throttle position sen- 
sor itself 
o Check the closed throttle posi- 
tion switch 
o Check the throttle position sen- 
sor wiring harness 
o Check the wiring between ECM 
and throttle position sensor 
o Fluid temperature sensor con- 
nector inspection 
o Fluid temperature sensor inspec- 
tion 
o Fluid temperature sensor wiring 
harness inspection 
o Check the kickdown servo switch 
connector 
o Check the kickdown servo switch 
o Checkthe kickdown servo switch 
wiring harness 
Fig. 93 Mitsubishi flash out DTC's, 1 of 4-Type 4 (DBD II) Codes  

FUELSYSTiM 5-13 
1. BODY HARNESS CONNECTION 
2 HOSE CONNECTION 
3 PURGE HOSE 
4 VAPOR HOSE 
5 VENT HOSE 
6 FllLER HOSE 
7 PIPE ASSEMBLY 
8. BAND ASSEMBLY 
9 FUEL TANK ASSEMBLY 
10. DIFFERENTIAL PRESSURE 
SENSOR 
11 FUEL HARNESS 
12 HIGH-PRESSURE FUEL HOSE 1; ;;JL RETURN HOSE 
15 FUEL PUMP MODULE 
16 FILLER NECK 
17 FUEL CAP 
IS REINFORCEMENT 
19 PACKING 
20 VAPOR HOSE 
21 SEPARATOR ASSEMBLY 
22 VAPOR HOSE 
23 FUEL CHECK VALVE ASSEMBLY 
24 FUEL FILLER NECK ASSEMBLY 
Fig. 54 Fuel tank and related components-1999-00 Galant 
:ia. 55 Fuel tank and related components-1992-96 Diamante 
11. Align the 3 projections on packing with the 
holes on the fuel pump and the nipples on the pump 
facing the same direction as before removal. 
12. Install the holdrng bolt through the bottom of 
the tank. Make sure the gasket on the bolt is replaced 
and is not pinched during installation. Torque to 10 
ft. Ibs. (14 Nm). 
1 PatkIng brake cable COnneCtlo” 11 
2 Fuel tank “.qm hose 
12 Fuel fllk, neck 
3 “apot hose 13 Fuel filler assembly 
4 Pressure hose 14 
5 Vapor hose COnneCflOn Fuel p,pe 
6 Fuel pump am gauge assembly 
7 Vapor hose 
8 Valve assembly 
9 Fuel mer cap 
10 FllkY hose 
:ig. 56 Fuel tank and related components-1997-00 Diamante 93155g15 
cal harness of the fuel gauge unit to allow for the fuel 
pling. Lower the lateral rod and suspend from the 
tank to be lowered slightly. If not, label and discon- 
axle beam using wire. 
nect the electrical harness at the fuel gauge unit. 
6. Detach the high pressure fuel line connector 9. Remove the six retaining bolts and gasket 
from the base of the tank. 
at the pump. 
10. Remove the fuel pump assembly. 
7. Loosen self-lockinq nuts on tank suooort 
To install: straps to the end of the stud bolts. 
8 Remove the right side lateral rod attaching 
bolt and drsconnect the arm from the right body cou- *If the packing material is damaged or de- 
formed, replace it with new packing. 
7923PG79 :ig. 57 Proper method of supporting real 
rxhaust system-Diamante 3.01 engine