2021 YAMAHA YXZ1000R Owners Manual

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EBU37180Maintenance chartsEven if the vehicle isn’t driven for the stated mileage or engine hours, the month maintenance
intervals should still be followed. Items marked with an asterisk should be performed by a
Yamaha dealer as they require special tools, data and technical skills.EBU35772Periodic maintenance chart for the emission control systemNO. ITEM ROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Fuel line • Check fuel hose for cracks or damage.
• Replace if necessary. √√√
2 *Va l v e s • Check valve clearance and adjust if neces-
sary. Every 5000 km (3200 mi).
3 *Spark plugs • Check condition.
• Adjust gap and clean.
• Replace if necessary. √√√√√
4 *Breather system • Check breather hose for cracks or damage.
• Replace if necessary. √√√
5 *Fuel injection • Adjust synchronization. √√√√√
UB5J7CE0.book Page 4 Thursday, November 26, 2020 1:37 PM

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6*Exhaust system • Check for leakage.
• Check for looseness and tighten all screw
clamps and joints if necessary.
• Replace gasket(s) if necessary. √√√
7 *Evaporative emis-
sion control sys-
tem • Check control system for damage.
• Replace if necessary.
√√√
8 *Air induction sys-
tem • Check the air cut-off valve, reed valve, and
hose for damage.
• Check condition and clean or replace if nec- essary. √√√
9 Spark arrester •Clean. √√√
NO. ITEM ROUTINE
INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB5J7CE0.book Page 5 Thursday, November 26, 2020 1:37 PM

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EBU35803General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Change coolant. Every 2 years
2 Primary air filter
(foam)
•Clean.
• Replace if necessary. Every 300–600 km (200–400 mi)
(more often in wet or dusty condi-
tions)
* Secondary air fil-
ter (paper)
• Replace. Every 2000–5000 km (1200–3000
mi)
(more often in wet or dusty condi-
tions)
3Engine oil • Change (warm engine before draining). √√√√
4 Engine oil filter
cartridge • Replace.
√√√
5 Transmission oil • Check oil level and for leakage.
√√√√√
• Change. √√√√
6 Final gear oil • Check oil level.
√√√√√
• Change. √√
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7Differential gear
oil • Check oil level.
√√√√√
•Change. √√
8 *Clutch • Check operation and for fluid leakage.
• Correct if necessary. √√√√√
9 *Brake system • Check operation, brake pad wear, and for
fluid leakage.
• Correct if necessary, replace pads if worn to the limit. √√√√√
10 *Parking brake • Check operation and free play/brake pad
wear.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
11 *Brake fluid and
internals • Change the brake fluid.
• Replace internal components of master cyl-
inder and calipers. Every 2 years
12 *Brake hoses • Replace. Every 4 years
13 *Accelerator pedal • Check operation and free play. √√√√√
14 *Reverse lock re-
lease cable • Check operation and adjust or replace if
necessary. √√√
NO. ITEM
ROUTINE INITIAL
EVERY
Whichev- er comes first month136612
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB5J7CE0.book Page 7 Thursday, November 26, 2020 1:37 PM

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15*Wheels • Check balance, runout and for damage.
• Replace if necessary. √√√√
16 *Wheel bearings • Check bearing assemblies for loose-
ness/damage.
• Replace if damaged. √√√√
17 *Front and rear
suspension • Check operation and for oil leakage.
• Correct if necessary.
√√
18 *Steering system • Check operation and for looseness. Replace
if damaged.
• Check toe-in. Adjust if necessary. √√√√√
19 *Stabilizer bushes • Check for cracks or other damage, and re-
place if necessary. √√√
20 *Upper and lower
arm pivots
• Lubricate with lithium-soap-based grease.
√√√
21 *Rear knuckle up-
per and lower piv-
ots • Lubricate with lithium-soap-based grease.
√√√
22 *Drive shaft uni-
versal joint • Lubricate with lithium-soap-based grease.
√√√
NO. ITEM ROUTINE
INITIAL EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB5J7CE0.book Page 8 Thursday, November 26, 2020 1:37 PM

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EBU35070TIPInspect and service the vehicle more frequently if you drive aggressively or in severe conditions
such as rain, mud, sand or unusually dusty areas.
 Service the clutch system in similar fashion and at similar intervals to the brake system.
 The service items contained herein should not be considered exhaustive, therefore:
• have your YXZ1000E checked and serviced by your Yamaha dealer at regular intervals.
• replace any damaged or visibly worn part immediately. 23 *Engine mounts • Check for cracks or damage.
• Check bolt tightness. √√√
24 *Front and rear
axle boots • Check for cracks or other damage, and re-
place if necessary. √√
25 *Fittings and fas-
teners • Check all chassis fittings and fasteners.
• Correct if necessary.
√√√√√
NO. ITEM ROUTINE
INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB5J7CE0.book Page 9 Thursday, November 26, 2020 1:37 PM

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9
EBU35080HoodTo remove
Remove the bolts, and then pull the hood off
as shown.
To install
Place the hood in the original position, and
then install the bolts.
EBU38590PanelsThe panels shown need to be removed to
perform some of the maintenance jobs de-
scribed in this chapter. Refer to this section
each time a panel needs to be removed and
installed.
1. Hood
2. Bolt
2
1
2
UB5J7CE0.book Page 10 Thursday, November 26, 2020 1:37 PM

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Panel A
To remove the panelRemove the panel by pulling it up as shown.
To install the panelPlace the panel in the original position.
1. Panel A
2. Panel B
1. Panel C
2. Panel D
1
2
1
2
1. Panel A
2. Projection
1
2
2
UB5J7CE0.book Page 11 Thursday, November 26, 2020 1:37 PM