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SERVICING AND MAINTENANCE407
3.0L DIESEL ENGINE
1 — Engine Air Cleaner Filter 5 — Brake Fluid Reservoir Cap
2 — Engine Coolant Reservoir Pressure Cap 6 — Battery
3 — Engine Oil Dipstick 7 — Power Distribution Center (Fuses)
4 — Engine Oil Fill 8 — Washer Fluid Reservoir Cap
8
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408SERVICING AND MAINTENANCE
CHECKING OIL LEVEL
To ensure proper engine lubrication, the engine
oil must be maintained at the correct level.
Check the oil level at regular intervals, such as
every fuel stop. The best time to check the
engine oil level is about five minutes after a fully
warmed up engine is shut off.
Checking the oil while the vehicle is on level
ground will improve the accuracy of the oil level
readings.
There are four possible dipstick types:
Crosshatched zone.
Crosshatched zone marked SAFE.
Crosshatched zone marked with MIN at the
low end of the range and MAX at the high end
of the range.
Crosshatched zone marked with dimples at
the MIN and the MAX ends of the range.
NOTE:
Always maintain the oil level within the cross -
hatch markings on the dipstick. Adding 1 quart (1.0 liter) of oil when the reading
is at the low end of the dipstick range will raise
the oil level to the high end of the range
marking.
NOTE:
It is possible for your oil level to be slightly
higher than a previous check. This would be due
to diesel fuel that may temporarily be in the
crankcase due to operation of the diesel partic
-
ulate filter regeneration strategy (if equipped).
This fuel will evaporate out under normal oper -
ation.ADDING WASHER FLUID
The fluid reservoir is located under the hood
and should be checked for fluid level at regular
intervals. Fill the reservoir with windshield
washer solvent only (not radiator antifreeze).
When refilling the washer fluid reservoir, take
some washer fluid and apply it to a cloth or
towel and wipe the wiper blades clean. This will
help blade performance. To prevent freeze-up of your windshield washer
system in cold weather, select a solution or
mixture that meets or exceeds the temperature
range of your climate. This rating information
can be found on most washer fluid containers.
After the engine has warmed up, operate the
defroster for a few minutes to reduce the
possibility of smearing or freezing the fluid on
the cold windshield. Windshield washer solution
used with water as directed on the container,
aids cleaning action, reduces the freezing point
to avoid line clogging, and is not harmful to
paint or trim.
CAUTION!
Overfilling or underfilling the crankcase will
cause oil aeration or loss of oil pressure. This
could damage your engine.WARNING!
Commercially available windshield washer
solvents are flammable. They could ignite and
burn you. Care must be exercised when filling
or working around the washer solution.
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SERVICING AND MAINTENANCE409
MAINTENANCE-FREE BATTERY
Your vehicle is equipped with a
maintenance-free battery. You will never have
to add water, and periodic maintenance is not
required.
PRESSURE WASHING
Cleaning the engine compartment with a high
pressure washer is not recommended.
VEHICLE MAINTENANCE
An authorized dealer has the qualified service
personnel, special tools, and equipment to
perform all service operations in an expert
manner. Service Manuals are available which
include detailed service information for your
vehicle. Refer to these Service Manuals before
attempting any procedure yourself.
NOTE:
Intentional tampering with emissions control
systems may void your warranty and could
result in civil penalties being assessed against
you.
WARNING!
Battery fluid is a corrosive acid solution and
can burn or even blind you. Do not allow
battery fluid to contact your eyes, skin, or
clothing. Do not lean over a battery when
attaching clamps. If acid splashes in eyes
or on skin, flush the area immediately with
large amounts of water Úpage 386.
Battery gas is flammable and explosive.
Keep flame or sparks away from the
battery. Do not use a booster battery or any
other booster source with an output greater
than 12 Volts. Do not allow cable clamps to
touch each other.
Battery posts, terminals, and related acces -
sories contain lead and lead compounds.
Wash hands after handling.
CAUTION!
It is essential when replacing the cables on
the battery that the positive cable is
attached to the positive post and the nega -
tive cable is attached to the negative post.
Battery posts are marked positive (+) and
negative (-) and are identified on the battery
case. Cable clamps should be tight on the
terminal posts and free of corrosion.
If a “fast charger” is used while the battery
is in the vehicle, disconnect both vehicle
battery cables before connecting the
charger to the battery. Do not use a “fast
charger” to provide starting voltage.
CAUTION!
Precautions have been taken to safeguard all
parts and connections however, the
pressures generated by these machines is
such that complete protection against water
ingress cannot be guaranteed.
WARNING!
You can be badly injured working on or
around a motor vehicle. Only do service work
for which you have the knowledge and the
proper equipment. If you have any doubt
about your ability to perform a service job,
take your vehicle to a competent mechanic.
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410SERVICING AND MAINTENANCE
ENGINE OIL — GAS ENGINE
Engine Oil Selection — Gasoline Engine
For best performance and maximum protection
under all types of operating conditions, FCA only
recommends engine oils that are API Certified
and meet the requirements of FCA Material
Standard MS-6395.
NOTE:
Hemi engines (5.7L) at times can tick right after
startup and then quiet down after approxi -
mately 30 seconds. This is normal and will not
harm the engine. This characteristic can be
caused by short drive cycles. For example, if the
vehicle is started then shut off after driving a
short distance. Upon restarting, you may experi -
ence a ticking sound. Other causes could be if
the vehicle is unused for an extended period of
time, incorrect oil, extended oil changes or
extended idling. If the engine continues to tick
or if the Malfunction Indicator Light (MIL) comes
on, see the nearest authorized dealer.
Engine Oil Selection — Diesel Engine
For best performance and maximum protection
under all types of operating conditions, FCA
recommends engine oils that meet the
requirements of FCA Material Standard MS-12991, and that are API SN certified and
meet the requirements of FCA LLC.
American Petroleum Institute (API) Engine
Oil Identification Symbol
This symbol means that the oil has
been certified by the American
Petroleum Institute (API). The
manufacturer only recommends API
Certified engine oils.
This symbol certifies 0W-20, 5W-20, 0W-30,
5W-30 and 10W-30 engine oils.
Synthetic Engine Oils
You may use synthetic engine oils provided the
recommended oil quality requirements are met,
and the recommended maintenance intervals
for oil and filter changes are followed.
Synthetic engine oils which do not have both the
engine oil certification mark and the correct SAE
viscosity grade number should not be used.
Materials Added To Engine Oil
FCA strongly recommends against the addition
of any additives (other than leak detection dyes)
to the engine oil. Engine oil is an engineered
product and its performance may be impaired
by supplemental additives.
Disposing Of Used Engine Oil And Oil
Filters
Care should be taken in disposing of used
engine oil and oil filters from your vehicle. Used
oil and oil filters, indiscriminately discarded, can
present a problem to the environment. Contact
an authorized dealer, service station or
governmental agency for advice on how and
where used oil and oil filters can be safely
discarded in your area.
ENGINE OIL FILTER
The engine oil filter should be replaced with a
new filter at every engine oil change.
Engine Oil Filter Selection
A full-flow type disposable oil filter should be
used for replacement. The quality of
replacement filters varies considerably. Only
high quality Mopar certified filters should be
used.
CAUTION!
Do not use chemical flushes in your engine oil
as the chemicals can damage your engine.
Such damage is not covered by the New
Vehicle Limited Warranty.
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SERVICING AND MAINTENANCE411
ENGINE AIR CLEANER FILTER
For the proper maintenance intervals
Úpage 395.
NOTE:
Be sure to follow the “Severe Duty Conditions”
maintenance interval if applicable.
Engine Air Cleaner Filter Selection
The quality of replacement filters varies
considerably. Only high quality Mopar certified
filters should be used.
Engine Air Cleaner Filter Inspection And
Replacement
Inspect engine air cleaner filter for dirt and or
debris, if you find evidence of either dirt or
debris you should change your engine air
cleaner filter.
Engine Air Cleaner Filter Removal
1. With suitable tool fully loosen (six) fasteners on the engine air cleaner filter
cover.
Engine Air Cleaner Filter
2. Lift the engine air cleaner filter cover to
access the engine air cleaner filter.
3. Remove the engine air cleaner filter from the housing assembly.
Engine Air Cleaner Filter
WARNING!
The air induction system (air cleaner, hoses,
etc.) can provide a measure of protection in
the case of engine backfire. Do not remove
the air induction system (air cleaner, hoses,
etc.) unless such removal is necessary for
repair or maintenance. Make sure that no
one is near the engine compartment before
starting the vehicle with the air induction
system (air cleaner, hoses, etc.) removed.
Failure to do so can result in serious personal
injury.
1 — Fasteners
2 — Engine Air Cleaner Filter Cover
1 — Engine Air Cleaner Filter Cover
2 — Engine Air Cleaner Filter
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412SERVICING AND MAINTENANCE
(Continued)
Engine Air Cleaner Filter Installation
NOTE:
Inspect and clean the housing if dirt or debris is
present before replacing the engine air cleaner
filter.
1. Install the engine air cleaner filter into the housing assembly with the engine air
cleaner filter inspection surface facing
downward.
2. Install the engine air cleaner filter cover onto the housing assembly.
3. Tighten the fasteners (six) on the engine air cleaner filter assembly.
DRAINING FUEL/WATER SEPARATOR
F
ILTER — DIESEL ENGINE
The fuel/water separator filter housing is
located inside the frame rail, behind the left
front wheel. The best access to this water drain
valve is from under the vehicle. If water is detected in the water separator while
the engine is running, or while the ignition
switch is in the ON/RUN position, the “Water In
Fuel Indicator Light” will illuminate and an
audible chime will be heard. At this point, you
should stop the engine and drain the water from
the filter housing.
Fuel Filter Assembly
If the “Water In Fuel Indicator Light” comes on
and a single chime is heard while you are
driving, or with the ignition in the ON position,
there may be a problem with your water
separator wiring or sensor. See an authorized
dealer for service.
Upon proper draining of the water from the fuel
filter, the “Water In Fuel Indicator Light” will
remain illuminated for approximately 10
seconds. If the water was drained while the
engine was running, the “Water In Fuel Indicator
Light” may remain on for approximately three
minutes.
NOTE:
Care should be taken in disposing of used fluids
from your vehicle. Used fluids, indiscriminately
discarded, can present a problem to the envi
-
ronment. Contact an authorized dealer, service
station, or government agency for advice on
recycling programs and for where used fluids
and filters can be properly disposed of in your
area.
CAUTION!
Do not drain the fuel/water separator filter
when the engine is running.
Diesel fuel will damage blacktop paving
surfaces. Drain the filter into an appro-
priate container.
1 — Water In Fuel Drain Valve
CAUTION! (Continued)CAUTION!
If the “Water In Fuel Indicator Light” remains
on, DO NOT START the engine before you
drain water from the fuel filter to avoid engine
damage.
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SERVICING AND MAINTENANCE413
Drain the fuel/water separator filter when the
“Water In Fuel Indicator Light” is ON. Within
10 minutes of vehicle shutdown, turn the filter
drain valve (located on the bottom of the filter
housing) counterclockwise to drain fuel/water,
then turn the ignition switch to the ON position,
and allow any accumulated water to drain.
Leave the drain valve open until all water and
contaminants have been removed. When clean
fuel is visible, close the drain valve by turning it
clockwise, and turn the ignition switch to OFF.
If more than two ounces or 60 milliliters of fuel
have been drained Úpage 414.
UNDERBODY MOUNTED FUEL FILTER
R
EPLACEMENT — DIESEL ENGINE
NOTE:
Using a fuel filter that does not meet FCA’s filtra-
tion and water separating requirements can
severely impact fuel system life and reliability.
Under normal conditions the diesel fuel filter
should be replaced every 20,000 miles (every
other oil change). If the vehicle is being used in
severe operating conditions, or In certain
geographical areas of the country (Pennsyl -
vania, New York, Ohio, Maryland, West Virginia,
Arkansas, Oklahoma, Kansas, Iowa, Missouri and Nebraska) due to fuel cleanliness’ issues,
it’s recommended to replace the fuel filter every
10,000 miles.
Fuel Filter Assembly
1. Turn engine off.
2. Place a drain pan under the fuel filter
assembly.
3. Open the water drain valve, and let any accumulated water drain.
4. Close the water drain valve.
5. Remove bottom cover using a strap wrench. Rotate counterclockwise for removal.
Remove the used o-ring and discard it.
6. Remove the used filter cartridge from the housing and dispose of it according to your
local regulations.
7. Wipe the sealing surfaces of the lid and housing clean.
8. Install a new o-ring into the ring groove on the filter housing and lubricate with clean
engine oil.
CAUTION!
Diesel fuel will damage blacktop paving
surfaces. Drain the filter into an appro-
priate container.
Do not prefill the fuel filter when installing a
new fuel filter. There is a possibility debris
could be introduced into the fuel filter
during this action. It is best to install the
filter dry and allow the in-tank lift pump to
prime the fuel system.
1 — Water In Fuel Drain Valve
2 — Fuel Filter Access
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414SERVICING AND MAINTENANCE
PRIMING IF THE ENGINE HAS RUN OUT
O
F FUEL — DIESEL ENGINE
1. Add a substantial amount of fuel to the
tank, approximately 2 to 5 gal (8 L to 19 L).
2. Press ignition switch twice without your foot on brake to put vehicle in ON/RUN position.
This will activate the in tank fuel pump for
approximately 30 seconds. Repeat this
process twice.
3. Start the engine using the “Normal Starting” procedure Ú page 144.
NOTE:
The engine may run rough until the air is forced
from all the fuel lines. NOTE:
Use of biodiesel mixture in excess of 20% can
negatively impact the fuel filter's ability to
separate water from the fuel, resulting in
high pressure fuel system corrosion or
damage.
In addition, commercially available fuel addi
-
tives are not necessary for the proper opera -
tion of your diesel engine.
For extreme cold conditions, "Mopar
Premium Diesel Fuel Treatment" is recom -
mended to assist with cold starting.
INTERVENTION REGENERATION
S
TRATEGY — MESSAGE PROCESS FLOW
(D
IESEL ENGINE)
This engine meets all required diesel engine
emissions standards. To achieve these
emissions standards, your vehicle is equipped
with a state-of-the-art engine and exhaust
system. These systems are seamlessly
integrated into your vehicle and managed by
the Powertrain Control Module (PCM). The PCM
manages engine combustion to allow the
exhaust system’s catalyst to trap and burn
Particulate Matter (PM) pollutants, with no input
or interaction on your part.
Additionally, your vehicle has the ability to alert
you to additional maintenance required on your
vehicle or engine Ú page 114.WARNING!
Do not open the high pressure fuel system
with the engine running. Engine operation
causes high fuel pressure. High pressure fuel
spray can cause serious injury or death.
CAUTION!
The starter motor will engage for
approximately 30 seconds at a time. Allow
two minutes between cranking intervals.
WARNING!
Do not use alcohol or gasoline as a fuel
blending agent. They can be unstable under
certain conditions and be hazardous or
explosive when mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or
gasoline, the use of these fuels can cause
damage to the fuel system.
WARNING!
A hot exhaust system can start a fire if you
park over materials that can burn, such as
grass or leaves, and those items that come
into contact with your exhaust system. Do not
park or operate your vehicle in areas where
your exhaust system can contact anything
that can burn.
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