2020 YAMAHA XMAX 400 Owners Manual

Periodic maintenance and adjustment
7-33
7
EAU70540
Brake/tail light
This model is equipped with an LED-
type brake/tail light.
If the brake/tail light does not come on,
have a Yamaha dealer check it.
EAU39881
Front turn signal light
If a front turn signal light does not
come on, have a Yamaha dealer check
its electrical circuit or replace the bulb.
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Periodic maintenance and adjustment
7-34
7
EAUT1331
Rear turn signal light bulb
If a rear turn signal light does not come
on, have a Yamaha dealer check the
electrical circuit or replace the bulb.
EAU78560
Replacing the license plate
light bulb
1. Remove the license plate light unit
by removing the bolts and plate,
and then remove the license plate
light bulb socket (together with the
bulb) by pulling it out.
2. Remove the burnt-out bulb by
pulling it out.
3. Insert a new bulb into the socket.
4. Install the socket (together with
the bulb) by pushing it in, and then
install the license plate light unit by
installing the plate and bolts.
1. License plate light unit
2. Bolt
3. Nut
4. License plate light bulb socket
1. License plate light bulb
ZAUM1512
1 4
3
2
ZAUM1513
1
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Periodic maintenance and adjustment
7-35
7
EAU60701
Troubleshooting
Although Yamaha vehicles receive a
thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your vehicle re-
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the vehicle prop-
erly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.
EAU76551Smart key system troubleshooting
Please check the following items when
the smart key system does not work.
Is the smart key turned on? (See
page 3-5.)
Is the smart key battery dis-
charged? (See page 3-6.)Is the smart key battery installed
correctly? (See page 3-6.)
Is the smart key being used in a lo-
cation with strong radio waves or
other electromagnetic noise? (See
page 3-1.)
Are you using the smart key that is
registered to the vehicle?
Is the vehicle battery discharged?
When the vehicle battery is dis-
charged, the smart key system will
not operate. Please have the vehi-
cle battery charged or replaced.
(See page 7-29.)
If the smart key system does not work
after checking the above items, have a
Yamaha dealer check the smart key
system.
TIP
See Emergency mode on page 7-38
for information on starting the engine
without the smart key.
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Periodic maintenance and adjustment
7-36
7
EAU68020
Troubleshooting charts
Starting problems or poor engine performance
1. FuelThere is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine turns over
quickly.
The engine turns over
slowly.
Operate the electric
starter.
The engine does not
start.
Check the battery.
Wipe off with a dry
cloth and correct the
spark plug gap, or
replace the spark
plug.
Check the battery
lead connections,
and have a Yamaha
dealer charge the
battery if necessary.
2. BatteryThe battery is good.
The engine does not
start.
Check the ignition.
3. IgnitionWet
Dry
There is compression.
There is no
compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.
Have a Yamaha dealer check the vehicle.
The engine does not
start.
Check the
compression.Have a Yamaha
dealer check the
vehicle.
Remove the spark
plug and check
the electrodes.
Operate the electric
starter.
Operate the electric
starter.
Check the fuel level
in the fuel tank.
4. Compression
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Periodic maintenance and adjustment
7-37
7 Engine overheating
WARNING
EWAT1041
Do not remove the radiator cap when the engine and radiator are hot.
Scalding hot fluid and steam may be blown out under pressure, which
could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly ro-
tate the cap counterclockwise to the detent to allow any residual pres-
sure to escape. When the hissing sound has stopped, press down on the
cap while turning it counterclockwise, and then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided
that it is changed to the recommended coolant as soon as possible.
Wait until the engine
has cooled.
Check the coolant
level in the reservoir
and radiator.Add coolant.
(See TIP.)
The coolant level is
OK.
There is no leakage.
There is leakage.
The coolant level is
low.
Check the cooling
system for leakage.
Have a Yamaha
dealer check and
repair the cooling
system.
Start the engine. If the engine overheats again,
have a Yamaha dealer check and repair the cooling
system.
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Periodic maintenance and adjustment
7-38
7
EAU76561
Emergency mode
When the smart key is lost or dam-
aged, or its battery has discharged, the
vehicle can still be turned on and the
engine started. You will need the smart
key system identification number.
To operate the vehicle in emergency
mode
1. Stop the vehicle in a safe place
and turn the main switch to “OFF”.
2. Push the main switch knob for 5
seconds until the smart key sys-
tem indicator light flashes once,
then release it. Repeat two more
times. The smart key system indi-
cator light will come on for three
seconds to indicate the transition
to emergency mode.
3. After the smart key system indica-
tor light goes off, input the identifi-
cation number as follows.4. Inputting the identification number
is done by counting the number of
flashes of the smart key system in-
dicator light.
For example, if the identification
number is 123456:
Push and hold the knob.
↓
The smart key system indicator
light will start to flash.
↓
Release the knob after the smart
key system indicator light flashes
once.
↓
The first digit of the identification
number has been set as “1”.
↓
Push and hold the knob again.
↓
1. Smart key system indicator light “ ”
ZAUM14701
1. Identification number card
2. Smart key (inside)
3. Identification number
868588
868588
1
32
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Periodic maintenance and adjustment
7-39
7 Release the knob after the smart
key system indicator light flashes
twice.
↓
The second digit has been set as
“2”.
↓
Repeat the above procedure until
all digits of the identification num-
ber have been set. The smart key
system indicator light will flash for
10 seconds if the correct identifi-
cation number was entered.
TIP
When one of the following situations
applies, emergency mode will be ter-
minated and the smart key system in-
dicator light will flash quickly for 3
seconds. In this case, start over again
from step 2.
When there are no knob opera-
tions for 10 seconds during the
identification number input pro-
cess.
When the smart key system indi-
cator light is allowed to flash nine
or more times.
The identification number is not
entered correctly.
5. While the smart key system indi-
cator light is on, push the knob
once more to complete emergen-
cy mode access. The smart key
indicator light will go off and then
come back on for approximately 4
seconds.
6. While the smart key system indi-
cator light is on, turn the main
switch to “ON”. The vehicle can
now be operated normally.
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Scooter care and storage
8-1
8
EAU37834
Matte color caution
NOTICE
ECA15193
Some models are equipped with
matte colored finished parts. Be
sure to consult a Yamaha dealer for
advice on what products to use be-
fore cleaning the vehicle. Using a
brush, harsh chemical products or
cleaning compounds when cleaning
these parts will scratch or damage
their surface. Wax also should not
be applied to any matte colored fin-
ished parts.
EAUN1000
Care
While the open design of a scooter re-
veals the attractiveness of the technol-
ogy, it also makes it more vulnerable.
Rust and corrosion can develop even if
high-quality components are used. A
rusty exhaust pipe may go unnoticed
on a car, however, it detracts from the
overall appearance of a scooter. Fre-
quent and proper care does not only
comply with the terms of the warranty,
but it will also keep your scooter look-
ing good, extend its life and optimize
its performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and cov-
ers as well as all electrical cou-
plers and connectors, including
the spark plug cap, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-
ucts onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.
Cleaning
NOTICE
ECA10784
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
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