2020 YAMAHA XMAX 400 traction control

Table of contents
Safety information............................1-1
Further safe-riding points ................1-5
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Smart key system ............................3-1
Smart key system............................3-1
Operating range of the smart key
system .........................................3-2
Handling of the smart key and
mechanical keys ..........................3-3
Smart key ........................................3-5
Replacing the smart key battery .....3-6
Main switch .....................................3-8
Instrument and control functions....4-1
Indicator lights and warning
lights ............................................4-1
Speedometer...................................4-2
Tachometer .....................................4-3
Multi-function display......................4-3
Handlebar switches.......................4-12
Front brake lever ...........................4-13
Rear brake lever ............................4-14
Rear brake lock lever ....................4-14
ABS ...............................................4-15
Traction control system.................4-16
Fuel tank cap.................................4-18
Fuel................................................4-19
Fuel tank overflow hose ................4-20
Catalytic converters .....................4-21
Storage compartments .................4-21
Windshield.....................................4-23
Handlebar position .......................4-26
Adjusting the shock absorber
assemblies .................................4-26
Sidestand ......................................4-27
Ignition circuit cut-off system........4-28
Auxiliary DC jack ..........................4-30For your safety – pre-operation
checks............................................... 5-1
Operation and important riding
points................................................. 6-1
Starting the engine.......................... 6-2
Starting off ...................................... 6-3
Acceleration and deceleration ........ 6-3
Braking............................................ 6-4
Tips for reducing fuel
consumption................................ 6-5
Engine break-in ............................... 6-5
Parking ............................................ 6-6
Periodic maintenance and
adjustment........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the
emission control system.............. 7-3
General maintenance and
lubrication chart........................... 7-4
Removing and installing panels ...... 7-7
Checking the spark plug ................. 7-8
Canister........................................... 7-9
Engine oil and oil filter element ..... 7-10
Final transmission oil .................... 7-12
Coolant ......................................... 7-13
Air filter elements and check
hoses and V-belt case air filter
element ...................................... 7-15
Checking the throttle grip free
play ............................................ 7-17
Valve clearance ............................. 7-18
Tires .............................................. 7-18
Cast wheels .................................. 7-20
Checking the front and rear brake
lever free play ............................ 7-21
Adjusting the rear brake lock
cable .......................................... 7-22
Checking the rear brake lock ........ 7-22
Checking the front and rear brake
pads........................................... 7-23
Checking the brake fluid level....... 7-23
Changing the brake fluid............... 7-24
Checking the V-belt ...................... 7-25
UBL1E0E0.book Page 1 Thursday, May 11, 2017 8:51 AM

Instrument and control functions
4-1
4
EAU4939C
Indicator lights and warning
lights
EAU11032Turn signal indicator lights “ ”
and“”
Each indicator light will flash when its
corresponding turn signal lights are
flashing.
EAU11081High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU78180Engine trouble warning light “ ”
This warning light comes on if a prob-
lem is detected in the engine or other
vehicle control system. If this occurs,
have a Yamaha dealer check the on-
board diagnostic system.The electrical circuit of the warning
light can be checked by turning the
main switch to “ON”. The warning light
should come on for a few seconds, and
then go off.
If the warning light does not come on
initially when the main switch is turned
to “ON”, or if the warning light remains
on, have a Yamaha dealer check the
vehicle.
EAU78171ABS warning light “ ”
In normal operation, the ABS warning
light comes on when the main switch is
turned to “ON”, and goes off after trav-
eling at a speed of 10 km/h (6 mi/h) or
higher.
If the ABS warning light:
does not come on when the main
switch is turned to “ON”
comes on or flashes while riding
does not go off after traveling at a
speed of 10 km/h (6 mi/h) or high-
er
The ABS may not work correctly. If any
of the above occurs, have a Yamaha
dealer check the system as soon as
possible. (See page 4-15 for an expla-
nation of the ABS.)
WARNING
EWA16041
If the ABS warning light does not go
off after traveling at a speed of 10
km/h (6 mi/h) or higher, or if the
warning light comes on or flashes
while riding, the brake system re-
verts to conventional braking. If ei-
ther of the above occurs, or if the
warning light does not come on at
all, use extra caution to avoid possi-
ble wheel lock during emergency
1. Left turn signal indicator light “ ”
2. Right turn signal indicator light “ ”
3. High beam indicator light “ ”
4. Anti-lock Brake System (ABS) warning
light “ ”
5. Engine trouble warning light “ ”
6. Traction control system indicator light “ ”
7. Smart key system indicator light “ ”
ZAUM1478
12
ABS
ABS
UBL1E0E0.book Page 1 Thursday, May 11, 2017 8:51 AM

Instrument and control functions
4-2
4braking. Have a Yamaha dealer
check the brake system and electri-
cal circuits as soon as possible.
TIP
The ABS warning light may come on
while accelerating the engine with the
vehicle on its centerstand, but this
does not indicate a malfunction.
If this happens, turn the main switch off
and then back on again to reset the in-
dicator light.
EAU78591Traction control system indicator
light “TCS”
This indicator light will flash when trac-
tion control has engaged.
If the traction control system is turned
off, this indicator light will come on.
(See page 4-16.)
TIP
When the vehicle is turned on, the light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check vehicle.
EAU78600Smart key system indicator
light “ ”
This indicator light communicates the
status of the smart key system. When
the smart key system is operating nor-
mally, this indicator light will be off. If
there is an error in the smart key sys-
tem, the indicator light will flash. The
indicator light will also flash when com-
munication between the vehicle and
smart key takes place and when cer-
tain smart key system operations are
carried out.
EAU63544
Speedometer
For the UK
The speedometer shows the vehicle’s
traveling speed.
When the vehicle power is turned on,
the speedometer needle will sweep
once across the speed range and then
return to zero in order to test the elec-
trical circuit.
1. Speedometer
1. Speedometer
ZAUM1479
1
ZAUM1526
1
UBL1E0E0.book Page 2 Thursday, May 11, 2017 8:51 AM

Instrument and control functions
4-8
4Information display
The information display is equipped
with the following:
air temperature display
battery voltage display
traction control system display
average fuel consumption display
instantaneous fuel consumption
display
average speed display
warning message function
Navigating the information display
Push the “INFO” switch to change the
display between the air temperature
display “Air-temp”, battery voltage dis-
play “Battery”, traction control system
display “TCS ON” or “TCSOFF”, aver-
age fuel consumption display “Con-
sumption/Average_ _._ km/L” or
“Consumption/Average_ _._ L/100
km”, instantaneous fuel consumption
display “Consumption_ _._ km/L” or
“Consumption_ _._ L/100 km” and av-
erage speed display “Average” in the
following order:
Air-temp → Battery → TCS ON or TC-
SOFF → Consumption/Average_ _._
km/L → Consumption/Average_ _._L/100 km → Consumption_ _._ km/L
→ Consumption_ _._ L/100 km → Av-
erage → Air-temp
For the UK:
Push the “TRIP” switch to change the
display between the air temperature
display “Air-temp”, battery voltage dis-
play “Battery”, traction control system
display “TCS ON” or “TCSOFF”, aver-
age fuel consumption display “Con-
sumption/Average_ _._ km/L”,
“Consumption/Average_ _._ L/100
km” or “Consumption/Average_ _
_._MPG”, instantaneous fuel con-
sumption display “Consumption_ _._
km/L”, “Consumption_ _._ L/100 km”
or “Consumption_ _ _._MPG” and av-
erage speed display “Average” in the
following order:
Air-temp → Battery → TCS ON or TC-
SOFF → Consumption/Average_ _._
km/L → Consumption/Average_ _._
L/100 km → Consumption/Average_ _
_._ MPG → Consumption_ _._ km/L →
Consumption_ _._ L/100 km →
Consumption_ _ _._ MPG → Average
→ Air-temp
TIP
When kilometers are selected for
the display units, “Consump-
tion/Average_ _ _._MPG” and
“Consumption_ _ _._MPG” are not
displayed.
When miles are selected for the
display units, “Consump-
tion/Average_ _._ km/L”, “Con-
sumption/Average_ _._ L/100
1. Information display
ZAUM1490
1
UBL1E0E0.book Page 8 Thursday, May 11, 2017 8:51 AM

Instrument and control functions
4-9
4 km”, “Consumption_ _._ km/L”,
and “Consumption_ _._ L/100 km”
are not displayed.
Air temperature display
This display shows the air temperature
from –10 °C to 50 °C in 1 °C incre-
ments.
The icy road warning indicator “ ” will
flash when the temperature is below 4
°C.
The temperature displayed may vary
from the actual ambient temperature.
TIP
The accuracy of the temperature read-
ing may be affected by engine heat
when riding slowly (under 20 km/h [12
mi/h]) or when stopped at traffic sig-
nals, etc.
Battery voltage display
This display shows the current charge
state of the battery.
TIP
If the engine turns over slowly
when using the start switch, have
a Yamaha dealer charge the bat-
tery.
If “---” appears in the battery volt-
age display, have a Yamaha deal-
er check the battery.
Traction control system display
This display shows the current status
of the traction control system. (See
page 4-16.)
“TCS ON”: the system is on
“TCSOFF”: the system is off
1. Air temperature display
2. Icy road warning indicator “ ”
ZAUM1491
1
21. Battery voltage display
1. Traction control system display
ZAUM1492
1
ZAUM1493
1
UBL1E0E0.book Page 9 Thursday, May 11, 2017 8:51 AM

Instrument and control functions
4-16
4This ABS has a test mode which
allows the owner to experience
the pulsation at the brake levers
when the ABS is operating. How-
ever, special tools are required, so
please consult your Yamaha deal-
er.
NOTICE
ECA20100
Be careful not to damage the wheel
sensor or wheel sensor rotor; other-
wise, improper performance of the
ABS will result.
EAU78611
Traction control system
The traction control system (TCS)
helps maintain traction when acceler-
ating on slippery surfaces, such as un-
paved or wet roads. If sensors detect
that the rear wheel is starting to slip
(uncontrolled spinning), the traction
control system assists by regulating
engine power until traction is restored.
When traction control has engaged,
the “ ” indicator light will flash. You
may notice changes in engine re-
sponse or exhaust sound.
WARNING
EWA18860
The traction control system is not a
substitute for riding appropriately
for the conditions. Traction control
cannot prevent loss of traction due
to excessive speed when entering
turns, when accelerating hard at a
sharp lean angle, or while braking,
and cannot prevent front wheel slip-
ping. As with any vehicle, approach
surfaces that may be slippery with
caution and avoid especially slip-
pery surfaces.
Setting the traction control system
1. Front wheel sensor
2. Front wheel sensor rotor
1. Rear wheel sensor
2. Rear wheel sensor rotor
2
1
2
1
ZAUM1520
1. Traction control system indicator light Ž
2. Traction control system display
ZAUM1498
12
UBL1E0E0.book Page 16 Thursday, May 11, 2017 8:51 AM

Instrument and control functions
4-17
4 When the vehicle is turned on, traction
control is automatically turned on.
To turn the traction control system off,
use the “INFO” switch to change the
information display to the traction con-
trol system display. Then push the “IN-
FO” switch for three seconds. The
display will show “TCSOFF” , and the
“TCS” indicator light will come on.
TIP
Turn the traction control system off to
help free the rear wheel if the vehicle
gets stuck in mud, sand, or other soft
surfaces.
NOTICE
ECA16801
Use only the specified tires. (See
page 7-18.) Using different sized
tires will prevent the traction control
system from controlling tire rotation
accurately.
Resetting the traction control sys-
tem
The traction control system will auto-
matically disable under certain condi-
tions; such as when a sensor fault is
detected, or when only one wheel is al-
lowed to rotate for more than a fewseconds. Should this happen, the “ ”
indicator light will come on, and possi-
bly the “ ” warning light, too.
TIP
When the vehicle is on the centerstand,
do not rev the engine for an extended
period of time. Otherwise, the traction
control system will automatically dis-
able and need to be reset.
If the traction control system automat-
ically disables, try resetting it as fol-
lows.
1. Stop the vehicle and turn it off
completely.
2. Wait a few seconds and then turn
the vehicle power on.
3. The Ž indicator light should
turn off and the system be en-
abled.
TIP
If the Ž indicator light remains on af-
ter resetting, the vehicle may still be
ridden; however, have a Yamaha deal-
er check the vehicle as soon as possi-
ble.
4. Have a Yamaha dealer check the
vehicle and turn off the Ž
warning light.
1. Traction control system indicator light Ž
2. Traction control system display
ZAUM1499
12
1. Traction control system indicator light Ž
2. Engine trouble warning light Ž
ZAUM1500
UBL1E0E0.book Page 17 Thursday, May 11, 2017 8:51 AM

Operation and important riding points
6-2
6
EAU78231
Starting the engine
NOTICE
ECA10251
See page 6-5 for engine break-in in-
structions prior to operating the ve-
hicle for the first time.
In order for the ignition circuit cut-off
system to enable starting, the side-
stand must be up. (See page 4-28.)
1. Turn the main switch on and make
sure that the stop/run/start switch
is set to “ ”.
The following warning lights and
indicator lights should come on for
a few seconds, then go off.
Engine trouble warning light
Traction control system indi-
cator light
Smart key system indicator
light
TIP
The ABS warning light should come on
and stay on until the vehicle reaches a
traveling speed of 10 km/h (6 mi/h) or
higher.
NOTICE
ECA22510
If a warning or indicator light does
not work as described above, see
page 4-1 for the corresponding
warning and indicator light circuit
check.
2. Close the throttle.
3. While applying the front or rear
brake, push the “ ” side of the
stop/run/start switch. Release it
when the engine starts.
TIP
If the engine does not start, release the
start switch after 5 seconds. Before
pressing the start switch again, wait 10
seconds to allow battery voltage to re-
store.
NOTICE
ECA11043
For maximum engine life, never ac-
celerate hard when the engine is
cold!
UBL1E0E0.book Page 2 Thursday, May 11, 2017 8:51 AM