2016 NISSAN NOTE trans

TM-1
TRANSMISSION & DRIVELINE
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CONTENTS
TRANSAXLE & TRANSMISSION
5MT: RS5F91R
PRECAUTION ....... ........................................
7
PRECAUTIONS .............................................. .....7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
7
General Precautions .................................................7
Precaution for Work ..................................................7
Liquid Gasket ............................................................8
PREPARATION ...........................................10
PREPARATION .............................................. ....10
Special Service Tools .......................................... ....10
Commercial Service Tools ......................................12
SYSTEM DESCRIPTION .............................13
STRUCTURE AND OPERATION ................... ....13
Sectional View ..................................................... ....13
System Description .................................................13
DTC/CIRCUIT DIAGNOSIS .........................15
POSITION SWITCH ........................................ ....15
BACK-UP LAMP SWITCH .................................... ....15
BACK-UP LAMP SWITCH : Component Inspec-
tion ..........................................................................
15
PARK/NEUTRAL POSITION (PNP) SWITCH ....... ....15
PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Inspection ............................................
15
SYMPTOM DIAGNOSIS ..............................16
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
16
NVH Troubleshooting Chart ................................ ....16
PERIODIC MAINTENANCE .........................17
GEAR OIL .........................................................17
Inspection ............................................................ ....17
Draining ...................................................................17
Refilling ....................................................................17
REMOVAL AND INSTALLATION ...............18
SIDE OIL SEAL .................................................18
Removal and Installation ..................................... ....18
Inspection ................................................................18
POSITION SWITCH ..........................................19
Removal and Installation .........................................19
Inspection ................................................................19
CONTROL LINKAGE ........................................20
Exploded View ..................................................... ....20
Removal and Installation .........................................20
Inspection ................................................................21
AIR BREATHER HOSE ....................................22
Exploded View .........................................................22
Removal and Installation .........................................22
5TH MAIN GEAR ASSEMBLY .........................23
Removal and Installation .........................................23
Inspection ................................................................23
UNIT REMOVAL AND INSTALLATION ......24
TRANSAXLE ASSEMBLY ................................24
Exploded View ..................................................... ....24
Removal and Installation .........................................24
Inspection ................................................................25
UNIT DISASSEMBLY AND ASSEMBLY ....26
TRANSAXLE ASSEMBLY ................................26
Exploded View ..................................................... ....26
Disassembly ............................................................30
Assembly .................................................................36
Inspection ................................................................44
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TM-2
INPUT SHAFT AND GEAR ...............................45
Exploded View ..................................................... ...45
Disassembly ...........................................................45
Assembly ................................................................45
Inspection ...............................................................45
MAINSHAFT AND GEAR ..................................47
Exploded View ..................................................... ...47
Disassembly ...........................................................47
Assembly ................................................................49
Inspection ...............................................................50
FINAL DRIVE .....................................................52
Exploded View ..................................................... ...52
Disassembly ...........................................................52
Assembly ................................................................52
Inspection ...............................................................52
SERVICE DATA AND SPECIFICATIONS
(SDS) ........................................................ ...
54
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... ...
54
General Specifications ......................................... ...54
CVT: RE0F11A
PRECAUTION .............. ...............................
55
PRECAUTIONS .............................................. ...55
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ...
55
Precaution for Procedure without Cowl Top Cover ...55
Precaution for TCM, Transaxle Assembly or Con-
trol Valve Replacement ..........................................
55
Precaution for G Sensor Removal/Installation or
Replacement ..........................................................
55
General Precautions ...............................................56
On Board Diagnosis (OBD) System of CVT and
Engine ....................................................................
57
Removal and Installation Procedure for CVT Unit
Connector ...............................................................
57
PREPARATION ...........................................59
PREPARATION .............................................. ...59
Special Service Tools .......................................... ...59
Commercial Service Tools ......................................59
SYSTEM DESCRIPTION ............................61
COMPONENT PARTS .................................... ...61
CVT CONTROL SYSTEM ...................................... ...61
CVT CONTROL SYSTEM : Component Parts Lo-
cation ......................................................................
61
CVT CONTROL SYSTEM : TCM ...........................63
CVT CONTROL SYSTEM : ROM Assembly ....... ...63
CVT CONTROL SYSTEM : Transmission Range
Switch .................................................................. ...
63
CVT CONTROL SYSTEM : Primary Speed Sen-
sor ........................................................................ ...
63
CVT CONTROL SYSTEM : Secondary Speed
Sensor .....................................................................
63
CVT CONTROL SYSTEM : Output Speed Sensor ...64
CVT CONTROL SYSTEM : CVT Fluid Tempera-
ture Sensor .......................................................... ...
64
CVT CONTROL SYSTEM : Secondary Pressure
Sensor .................................................................. ...
65
CVT CONTROL SYSTEM : Primary Pressure So-
lenoid Valve ......................................................... ...
65
CVT CONTROL SYSTEM : Low Brake Solenoid
Valve .......................................................................
65
CVT CONTROL SYSTEM : High Clutch & Re-
verse Brake Solenoid Valve ....................................
66
CVT CONTROL SYSTEM : Torque Converter
Clutch Solenoid Valve .............................................
66
CVT CONTROL SYSTEM : Line Pressure Sole-
noid Valve ............................................................ ...
66
CVT CONTROL SYSTEM : G Sensor ....................66
CVT CONTROL SYSTEM : Overdrive Control
Switch .....................................................................
66
CVT CONTROL SYSTEM : O/D OFF Indicator
Lamp .......................................................................
66
CVT CONTROL SYSTEM : Shift Position Indica-
tor ............................................................................
68
CVT CONTROL SYSTEM : Malfunction Indicator
Lamp (MIL) ..............................................................
68
SHIFT LOCK SYSTEM ..............................................68
SHIFT LOCK SYSTEM : Co mponent Parts Loca-
tion ....................................................................... ...
68
STRUCTURE AND OPERATION ......................70
TRANSAXLE .......................................................... ...70
TRANSAXLE : Cross-Sectional View .....................70
TRANSAXLE : Transaxle Mechanism ... .................70
TRANSAXLE : Operation Stat us .............................72
TRANSAXLE : Oil Pressure System .......................73
TRANSAXLE : Component De scription ..................73
FLUID COOLER & FLUID WARMER SYSTEM ..... ...74
FLUID COOLER & FLUID WARMER SYSTEM :
System Description .................................................
74
SHIFT LOCK SYSTEM ..............................................74
SHIFT LOCK SYSTEM : Syst em Description .........75
KEY LOCK SYSTEM .............................................. ...75
KEY LOCK SYSTEM : System Description ............75
SYSTEM ......................................................... ...76
CVT CONTROL SYSTEM .........................................76
CVT CONTROL SYSTEM : System Description . ...76
CVT CONTROL SYSTEM : Fail-safe ......................78
CVT CONTROL SYSTEM : Protection Control .......80
LINE PRESSURE CONTROL ................................ ...81
LINE PRESSURE CONTROL : System Descrip-
tion ....................................................................... ...
82
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TM-3
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SHIFT CONTROL ..................................................
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SHIFT CONTROL : System Description .................83
SELECT CONTROL .............................................. ....84
SELECT CONTROL : System Description ..............85
LOCK-UP CONTROL ............................................ ....85
LOCK-UP CONTROL : System Description ............86
IDLE NEUTRAL CONTROL .................................. ....86
IDLE NEUTRAL CONTROL : System Description ....87
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......90
Description .......................................................... ....90
Function of OBD ......................................................90
DIAGNOSIS SYSTEM (TCM) .............................91
DIAGNOSIS DESCRIPTION ................................. ....91
DIAGNOSIS DESCRIPTION : 1 Trip Detection Di-
agnosis and 2 Trip Detect ion Diagnosis ..................
91
DIAGNOSIS DESCRIPTION : DTC and DTC of
1st Trip ................................................................ ....
91
DIAGNOSIS DESCRIPTION : Malfunction Indica-
tor Lamp (MIL) .........................................................
91
DIAGNOSIS DESCRIPTION : Counter System ......91
CONSULT Function ............................................ ....93
ECU DIAGNOSIS INFORMATION ..............99
TCM ................................................................ ....99
Reference Value ................................................. ....99
Fail-safe ................................................................106
Protection Control .................................................109
DTC Inspection Priority Chart ............................. ..109
DTC Index ........................................................... ..110
WIRING DIAGRAM ....................................112
CVT CONTROL SYST EM ................................112
Wiring Diagram ................................................... ..112
CVT SHIFT LOCK SYSTEM ............................119
Wiring Diagram ................................................... ..119
BASIC INSPECTION .................................122
DIAGNOSIS AND REPAIR WORK FLOW .... ..122
Flowchart of Trouble Diagnosis ........................... ..122
Question sheet ......................................................123
ADDITIONAL SERVICE WHEN REPLACING
TCM ..................................................................
125
Description .......................................................... ..125
Work Procedure ....................................................125
ADDITIONAL SERVICE WHEN REPLACING
CONTROL VALVE OR TRANSAXLE ASSEM-
BLY ...................................................................
127
Description .......................................................... ..127
Work Procedure ....................................................127
CALIBRATION OF G SENSOR .......................130
Description ........................................................... ..130
Work Procedure .....................................................130
STALL TEST ...................................................131
Work Procedure .....................................................131
LINE PRESSURE TEST ..................................132
Work Procedure .....................................................132
CVT POSITION ...............................................133
Inspection ..............................................................133
Adjustment .............................................................133
HOW TO ERASE PERMANENT DTC ............134
Description .............................................................134
DTC/CIRCUIT DIAGNOSIS .......................135
U0073 COMMUNICATION BUS A OFF .........135
Description ........................................................... ..135
DTC Logic ..............................................................135
Diagnosis Procedure .............................................135
U0100 LOST COMMUNICATION (ECM A) ....136
Description .............................................................136
DTC Logic ..............................................................136
Diagnosis Procedure .............................................136
U0140 LOST COMMUNICATION (BCM) ........137
Description .............................................................137
DTC Logic ..............................................................137
Diagnosis Procedure .............................................137
U0141 LOST COMMUNICATION (BCM A) ....138
Description .............................................................138
DTC Logic ..............................................................138
Diagnosis Procedure .............................................138
U0155 LOST COMMUNICATION (IPC) ..........139
Description .............................................................139
DTC Logic ..............................................................139
Diagnosis Procedure .............................................139
U0300 CAN COMMUNICATION DATA ..........140
Description .............................................................140
DTC Logic ..............................................................140
Diagnosis Procedure .............................................140
U1000 CAN COMM CIRCUIT .........................141
Description .............................................................141
DTC Logic ..............................................................141
Diagnosis Procedure .............................................141
U1117 LOST COMMUNICATION (ABS) ........142
Description .............................................................142
DTC Logic ..............................................................142
Diagnosis Procedure .............................................142
P062F EEPROM ..............................................143
Description .............................................................143
DTC Logic ..............................................................143
Diagnosis Procedure .............................................143
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TM-4
P0705 TRANSMISSION RANGE SENSOR A .144
DTC Logic ..............................................................144
Diagnosis Procedure .............................................144
Component Inspection (Transmission Range
Switch) ...................................................................
148
P0706 TRANSMISSION RANGE SENSOR A .150
DTC Logic ..............................................................150
Diagnosis Procedure .............................................150
Component Inspection (Transmission Range
Switch) ...................................................................
152
P0711 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A ............................................
153
DTC Logic ............................................................ ..153
Diagnosis Procedure .............................................156
Component Inspection (CVT Fluid Temperature
Sensor) ..................................................................
156
P0712 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A ............................................
157
DTC Logic ............................................................ ..157
Diagnosis Procedure .............................................157
Component Inspection (CVT Fluid Temperature
Sensor) ..................................................................
157
P0713 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A ............................................
159
DTC Logic ............................................................ ..159
Diagnosis Procedure .............................................159
Component Inspection (CVT Fluid Temperature
Sensor) ..................................................................
160
P0715 INPUT SPEED SENSOR A ..................161
DTC Logic ............................................................ ..161
Diagnosis Procedure .............................................161
P0720 OUTPUT SPEED SENSOR ..................164
DTC Logic ............................................................ ..164
Diagnosis Procedure .............................................164
P0740 TORQUE CONVERTER .......................167
DTC Logic ............................................................ ..167
Diagnosis Procedure .............................................168
Component Inspection (Torque Converter Clutch
Solenoid Valve) .....................................................
168
P0743 TORQUE CONVERTER .......................169
DTC Logic ............................................................ ..169
Diagnosis Procedure .............................................170
Component Inspection (Torque Converter Clutch
Solenoid Valve) .....................................................
170
P0744 TORQUE CONVERTER .......................171
DTC Logic ............................................................ ..171
Diagnosis Procedure .............................................172
Component Inspection (Torque Converter Clutch
Solenoid Valve) .....................................................
172
P0746 PRESSURE CONTROL SOLENOID A .173
DTC Logic ............................................................ ..173
Diagnosis Procedure ............................................ .174
Component Inspection (Line Pressure Solenoid
Valve) ....................................................................
174
P0846 TRANSMISSION FLUID PRESSURE
SEN/SW B ........................................................
175
DTC Logic .............................................................175
Diagnosis Procedure .............................................175
P0847 TRANSMISSION FLUID PRESSURE
SEN/SW B ........................................................
177
DTC Logic .............................................................177
Diagnosis Procedure .............................................177
P0848 TRANSMISSION FLUID PRESSURE
SEN/SW B ........................................................
179
DTC Logic .............................................................179
Diagnosis Procedure .............................................179
P0863 TCM COMMUNICATION .......................181
DTC Logic .............................................................181
Diagnosis Procedure .............................................181
P0890 TCM .......................................................182
DTC Logic .............................................................182
Diagnosis Procedure .............................................182
P0962 PRESSURE CONTROL SOLENOID A ..184
DTC Logic ............................................................ .184
Diagnosis Procedure .............................................184
Component Inspection (Line Pressure Solenoid
Valve) ....................................................................
184
P0963 PRESSURE CONTROL SOLENOID A ..186
DTC Logic ............................................................ .186
Diagnosis Procedure .............................................186
Component Inspection (Line Pressure Solenoid
Valve) ....................................................................
186
P0965 PRESSURE CONTROL SOLENOID B ..188
DTC Logic ............................................................ .188
Diagnosis Procedure .............................................188
P0966 PRESSURE CONTROL SOLENOID B ..189
DTC Logic ............................................................ .189
Diagnosis Procedure .............................................189
Component Inspection (Primary Pressure Sole-
noid Valve) ............................................................
189
P0967 PRESSURE CONTROL SOLENOID B ..191
DTC Logic ............................................................ .191
Diagnosis Procedure .............................................191
Component Inspection (Primary Pressure Sole-
noid Valve) ............................................................
191
P0998 SHIFT SOLENOID F .............................193
DTC Logic .............................................................193
Diagnosis Procedure .............................................193
Component Inspection (Low Brake Solenoid
Valve) ....................................................................
193
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TM-6
Inspection and Adjustment ....................................247
OUTPUT SPEED SENSOR .............................248
Exploded View ..................................................... ..248
Removal and Installation .......................................248
Inspection and Adjustment ....................................248
DIFFERENTIAL SIDE OIL SEAL ....................249
Exploded View ..................................................... ..249
Removal and Installation .......................................249
Inspection and Adjustment ....................................250
WATER HOSE .................................................251
Exploded View ..................................................... ..251
Removal and Installation .......................................251
Inspection ..............................................................253
FLUID COOLER HOSE ...................................254
Exploded View ..................................................... ..254
Removal and Installation .......................................254
Inspection and Adjustment ....................................254
PLUG ...............................................................255
Description ........................................................... ..255
Exploded View .......................................................255
Removal and Installation .......................................255
Inspection and Adjustment ....................................255
CVT OIL WARMER ..........................................256
Exploded View ..................................................... ..256
Removal and Installation .......................................256
Inspection ..............................................................256
CVT FLUID FILTER ..........................................257
Exploded View ..................................................... .257
Removal and Installation .......................................257
Inspection ............................................................. .258
UNIT REMOVAL AND INSTALLATION ...259
TRANSMISSION ASSEMBLY ........................ ..259
Exploded View ..................................................... .259
Removal and Installation .......................................259
Inspection and Adjustment ................................... .261
UNIT DISASSEMBLY AND ASSEMBLY ..263
TORQUE CONVERTER AND CONVERTER
HOUSING OIL SEAL ........................................
263
Exploded View ..................................................... .263
Disassembly ..........................................................263
Assembly ..............................................................263
Inspection ..............................................................264
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
265
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
265
General Specification ........................................... .265
Shift Characteristics ..............................................265
Stall Speed ........................................................... .265
Line Pressure ........................................................265
Torque Converter ..................................................265
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PRECAUTIONSTM-7
< PRECAUTION > [5MT: RS5F91R]
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012430936
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
General PrecautionsINFOID:0000000012430937
CAUTION:
• Do not reuse CSC (Concentric Sl ave Cylinder). CSC slides back to th e original position every time
when removing transaxle assembly. At this time, du st on the sliding parts may damage the seal of
CSC and may cause clutch fluid leakage. Refer to CL-17, "
Removal and Installation".
• Do not reuse transaxle gear oi l, once it has been drained.
• Check oil level or replace gear oil with vehicle on level surface.
• During removal or installation, keep insi de of transaxle clear of dust or dirt.
• Check for the correct installation alignment prior to removal or disassembly. If matching marks are
required, be certain they do not interfer e with the function of the parts marked.
• In principle, tighten bolts or nu ts gradually in several steps workin g diagonally from inside to out-
side. If tightening sequence is specified, use it.
• Do not damage sliding surfaces and mating surfaces.
Precaution for WorkINFOID:0000000012430938
• When removing or disassembling each component, be ca reful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusabl e part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
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GEAR OILTM-17
< PERIODIC MAINTENANCE > [5MT: RS5F91R]
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PERIODIC MAINTENANCE
GEAR OIL
InspectionINFOID:0000000012430947
GEAR OIL LEAKS
Make sure that gear oil is not l eaking from transaxle or around it.
GEAR OIL LEVEL
1. Remove filler plug (1) and gasket from transaxle case.
2. Check the gear oil level from filler plug hole as shown.
CAUTION:
Do not start engine whil e checking gear oil level.
3. Install a new gasket on filler plug and then install filler plug to transaxle case.
CAUTION:
Do not reuse gasket.
4. Tighten filler plug to the specified torque. Refer to TM-26,
"Exploded View".
DrainingINFOID:0000000012430948
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and gasket, using suitable
tool and then drain gear oil.
3. Install a new gasket on drain plug (1) and install drain plug to clutch housing, using suitable tool.
CAUTION:
Do not reuse gasket.
4. Tighten drain plug (1) to the specified torque. Refer to TM-26,
"Exploded View".
RefillingINFOID:0000000012430949
1. Remove filler plug (1) and gasket from transaxle case.
2. Fill with new gear oil until gear oil level reaches the specified limit at filler plug hole as shown.
CAUTION:
Do not start engine whil e checking gear oil level.
3. Install a new gasket on filler plug and then install filler plug to transaxle case.
CAUTION:
Do not reuse gasket.
4. Tighten filler plug to the specified torque. Refer to TM-26, "
Exploded View".
SCIA7119E
PCIB1504E
Oil capacity
and viscosity: Refer to
MA-11, "Fluids and Lubri-
cants".
SCIA7119E
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TM-18
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
SIDE OIL SEAL
REMOVAL AND INSTALLATION
SIDE OIL SEAL
Removal and InstallationINFOID:0000000012430950
REMOVAL
1. Remove front drive shaft from transaxle assembly. Refer to
FAX-19, "Removal and Installation".
2. Remove differential side oil seal (1) using suitable tool. CAUTION:
Do not damage transaxle case and clutch housing.
INSTALLATION
1. Install differential side oil seal (1) to transaxle case side (B) andclutch housing side (C) using Tool.
CAUTION:
• Do not reuse differential side oil seal.
• Do not tilt differential side oil seal.
• Do not damage clutch housing and transaxle case.
2. Install the front drive shaft. Refer to FAX-19, "
Removal and Installation".
InspectionINFOID:0000000012430951
INSPECTION AFTER INSTALLATION
Check the gear oil level and for gear oil leaks. Refer to TM-17, "Inspection".
JPDIC0118ZZ
Dimension (L1) : 5.7 – 6.3 mm (0.224 – 0.248 in)
Dimension (L
2): 2.4 – 3.0 mm (0.094 – 0.118 in)
Tool number : KV32500QAA ( — )
JPDIC0401ZZ
Revision: August 2015 2016 Versa Note

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