2016 NISSAN NOTE trans

TM-38
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
CAUTION:
• Do not reuse differential side oil seal.
• Do not tilt differential side oil seal.
• Do not damage clutch housing and transaxle case.
13. Install differential side bearing outer races until they reach clutch housing and transaxle case, using Tool (A).
CAUTION:
Replace differential side bearing outer race and differential
side bearing as a set.
14. Install bushings (1) until they reach clutch housing, using suit- able tool (A).
CAUTION:
Do not reuse bushings.
15. Install oil channel to clutch housing. CAUTION:
Do not reuse oil channel.
16. Install mainshaft front bearing so that it becomes even with clutch housing surface, using Tool (A).
17. Install input shaft front bearing so that it becomes even with clutch housing surface, using Tool (A).
18. Install pinion gear, pinion shaft, and plug to clutch housing. Tool number : KV32300QAE ( — )
PCIB1549E
JPDIC0637ZZ
Tool number : ST33400001 ( — )
PCIB1544E
Tool number : KV40100900 ( — )
PCIB1545E
Revision: August 2015
2016 Versa Note

cardiagn.com

TRANSAXLE ASSEMBLYTM-39
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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19. Install final drive (1) to clutch housing.
20. Install dowel pins (2) and magnet to clutch housing. CAUTION:
Do not reuse dowel pins.
21. Install reverse gear to clutch housing, and then install retaining pin to clutch housing, using suitable tool.
CAUTION:
Do not reuse retaining pin.
22. Install 1st-2nd shift fork to 1st-2nd fork rod, and then install retaining pin to 1st-2nd shift fork.
CAUTION:
• Do not reuse retaining pin.
• Replace 1st-2nd fork rod and 1st-2nd shift fork as a set.
23. Set 1st-2nd fork rod assembly (1) onto mainshaft assembly (2), and then install them to clutch housing.
24. Install lock pins ( ) to clutch housing.
25. Install 3rd-4th shift fork to 3rd-4th fork rod, and then install retaining pin to 3rd-4th shift fork.
CAUTION:
• Do not reuse retaining pin.
• Replace 3rd-4th fork rod and 3rd-4th shift fork as a set.
26. Install 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve (2), and input shaft assembly (3) to clutch housing.
a. Pull 1st-2nd fork rod (4) up, and then maintain the neutral posi- tion.
b. Set 3rd-4th fork rod assembly onto 3rd-4th coupling sleeve, and then install them together with input shaft assembly to clutch
housing.
CAUTION:
• Set lock pin (3rd-4th fork rod side) onto 1st-2nd fork rodgroove and then install 3rd-4th fork rod assembly.
PCIB1533E
MCIB0033E
PCIB1532E
JPDIC0534ZZ
PCIB1628E
Revision: August 2015 2016 Versa Note

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TM-40
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
• Be careful with the orientat
ion of 3rd-4th coupling sleeve.
• Install 3rd input gear of in put shaft assembly so that it is
set under reverse main gear of 3rd-4th coupling sleeve.
• Replace 3rd-4th coupling sleeve and 3rd-4th synchronizer hub as a set.
c. Install springs and insert keys to 3rd-4th synchronizer hub.
d. Apply gear oil to 4th baulk ring.
e. Install 4th baulk ring.
27. Install 5th-reverse fork rod (1) to clutch housing. CAUTION:
Replace 5th-reverse fork rod and 5th-reverse shift fork as a
set.
a. Pull gear of reverse gear (2) up.
b. Temporarily install 5th-reverse fork rod to clutch housing.
c. Press gear of reverse gear (1) down and then install 5th-reverse fork rod (2) to clutch housing.
CAUTION:
Set levers of 5th-reverse fork rod so as to align with reverse
gear groove ( ).
28. Install 4th main gear (2) and spacer (1) to mainshaft. CAUTION:
Install spacer so that spacer protrusion faces rear side of
transaxle.
29. Press 3rd-4th shift fork down and then shift 3rd-4th coupling sleeve to 3rd gear side.
(A) : 4th main gear side
(B) : 3rd main gear side
PCIB1551E
MCIB0061E
PCIB1629E
PCIB1552E
PCIB1529E
Revision: August 2015 2016 Versa Note

cardiagn.com

TRANSAXLE ASSEMBLYTM-41
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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30. Move the shifter lever A (1) to the 3rd gear position. NOTE:
• If it is not moved to the 3rd gear position, transaxle case can-not be installed to clutch housing.
• The 3rd gear position means that shifter lever A is fully rotated clockwise and it is returned approximately 10 degrees.
31. Apply recommended sealant to transaxle case mating surface of clutch housing.
CAUTION:
• Use Genuine Silicone RTV or equivalent. Refer to GI-22,
"Recommended Chemical Products and Sealants".
• Do not allow old Silicone RTV, moisture, oil, or foreign matter to remain on mating surface.
• Check that mating surface is not damaged.
• Apply a continuous bead of Si licone RTV to the mating surface.
32. Install transaxle case to clutch hous ing. If it is difficult to install,
slightly rotate shifter lever A counterclockwise, and then install.
CAUTION:
• Do not damage Silicone RTV bead with transaxle case or
other objects during installation.
• Be careful to align the lever of 5th-reverse fork rod with
reverse gear groove.
33. Rotate input shaft so that bearing and shaft fit each other, and then tighten transaxle bolts ( ) to the specified torque.
34. Apply recommended sealant to position switch thread and check ball plug thread. Install to transaxle case and tighten to specified
torque.
CAUTION:
• Use Genuine Silicone RTV or equivalent. Refer to GI-22,
"Recommended Chemical Products and Sealants".
• Do not allow old Silicone RTV, moisture, oil, or foreign matter to remain on thread.
35. Apply gear oil to mainshaft spline.
36. Install 5th main gear (1) to mainshaft, using a suitable bolt (A) [M10 x 1.0] and a suitable nut (B).
PCIB1524E
(1) : Selector
(2) : Shift fork
PCIB1553E
JPDIC0610ZZ
PCIB1554E
Revision: August 2015 2016 Versa Note

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TM-42
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
37. Install adapter plate (1), bushing (2), and 5th input gear (3) to
input shaft.
CAUTION:
Be careful with the orientation of adapter plate.
38. Install 5th-reverse synchronizer hub, 5th-reve rse coupling sleeve, and 5th-reverse shift fork.
a. Apply gear oil to 5th-reverse baulk ring.
b. Install 5th-reverse baulk ring (1) to 5th input gear.
CAUTION:
Be careful with the orientat ion of 5th-reverse baulk ring.
c. Install synchronizer levers (2) to 5th-reverse synchronizer hub (3).
CAUTION:
• Replace 5th-reverse synchronizer hub and 5th-reversecoupling sleeve as a set.
• Be careful with the orientation of synchronizer lever.
d. Install 5th-reverse synchronizer hub assembly and lock washer to input shaft. CAUTION:
• Be careful with the orientation of 5th-reverse synchro-nizer hub.
• Do not allow synchronizer lever (1) to overlap 5th-reverse baulk ring protrusion (A).
: Transaxle case side
PCIB1555E
: 5th-reverse synchronizer hub side
: 5th input gear side
JPDIC0421ZZ
PCIB1556E
(2) : 5th-reverse baulk ring
(3) : 5th-reverse synchronizer hub
JPDIC0408ZZ
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-43
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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e. Set 5th-reverse shift fork (1) to 5th-reverse coupling sleeve, and then install them to 5th-reverse fork rod and input shaft.
CAUTION:
Do not reuse nut.
CAUTION:
• Be careful with the orient ation of 5th-reverse coupling
sleeve.
• Replace 5th-reverse synchronizer hub and 5th-reverse coupling sleeve as a set.
• Replace 5th-reverse shift fork and 5th-reverse fork rod as a set.
f. Check that the shifter lever A is in the 3rd position. Press 5th-
reverse shift fork (1) and move shifter lever A to 5th gear.
g. Tighten bolt (B) to the specified torque.
h. Tighten nut (C) to the specified torque. CAUTION:
Do not reuse nut.
i. Install retaining pin to 5th-reverse shift fork, using suitable tool. CAUTION:
Do not reuse retaining pin.
39. Move shifter lever A (1) to the neutral position.
40. Install O-ring to rear housing. CAUTION:
Do not reuse O-ring.
(A) : Suitable tool
(B) : Bolt
(C) : Nut
JPDIC0532ZZ
: 5th input gear side
JPDIC0409ZZ
(A) : Suitable tool
JPDIC0532ZZ
SCIA7130E
Revision: August 2015 2016 Versa Note

cardiagn.com

TM-44
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
41. Install rear housing to transaxle case, and tighten bolts ( ) to
the specified torque.
CAUTION:
• Do not reuse O-ring.
• Do not pinch O-ring when installing rear housing.
42. Install drain plug.
a. Install gasket to drain plug. CAUTION:
Do not reuse gasket.
b. Install drain plug to clutch housing, using suitable tool.
c. Tighten drain plug to the specified torque.
43. Install filler plug.
a. Install gasket to filler plug, and then install filler plug to transaxle case. CAUTION:
Do not reuse gasket.
b. Tighten filler plug to the specified torque. CAUTION:
Fill with gear oil before tightening filler plug to the specified torque.
InspectionINFOID:0000000012430967
INSPECTION AFTER DISASSEMBLY
Check contact surface and sliding surface of fork rod and shift fork
for excessive wear, uneven wear, and damage. Replace if neces-
sary.
PCIB1558E
PCIB1571E
Revision: August 2015 2016 Versa Note

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TM-54
< SERVICE DATA AND SPECIFICATIONS (SDS) [5MT: RS5F91R]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationsINFOID:0000000012430980
Transaxle type
RS5F91R
Engine type HR16DE
Model code number 3AM0C
Number of speed 5
Synchromesh type Warner
Shift pattern
Gear ratio 1st 3.7273
2nd 2.0476
3rd 1.3929
4th 1.0294
5th 0.8205
Reverse 3.5455
Final gear 4.0667
Number of
teeth Input gear 1st
11
2nd 21
3rd 28
4th 34
5th 39
Reverse 11
Main gear 1st 41
2nd 43
3rd 39
4th 35
5th 32
Reverse 39
Reverse idler gear 26
Final gear Final gear/Pinion 61/15
Side gear/Pinion mate gear 13/9
Gear oil capacity (Reference) (US pt, Imp pt)Approx. 2.67 (5-5/8, 4-3/4)
Remarks Reverse brake Installed
Double-cone synchronizer 1st and 2nd
Speedometer drive gear Not installed
SCIA0821E
Revision: August 2015 2016 Versa Note

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