2016 CITROEN RELAY Handbook (in English)

143
Access to the battery
Unscrew the 6 access cover retaining
screws.
Lift off or remove completely the access
cover.
Press lever 1 downwards to spread the
clamp.
Remove the terminal 2 from the negative (-)
post. The batteries contain harmful
substances such as sulphuric acid and
lead. They must be discarded in accordance
with the provisions of the law and must not,
in any circumstances, be discarded with
household waste.
Take used batteries to a special collection
point.
The charging operation must be carried
out in a ventilated area away from
naked flames or any possible sources of
sparks to eliminate the risk of explosion and
fire.
Do not attempt to charge a frozen battery: it
must first be thawed to eliminate the risks of
explosion. If the battery has frozen, before
charging it have it checked by a specialist
who will check that the internal components
have not been damaged and that the
container is not cracked, which could mean
that there is a risk of a leak of toxic and
corrosive acid.
Proceed with a slow charge charge at low
current for a maximum pf about 24 hours to
avoid damaging the battery. Before disconnecting the battery, you must
wait for 2 minutes after switching off the
ignition.
Never disconnect a terminal when the
engine is running.
Never charge a battery without first
disconnecting the terminals.
Close the windows and doors before
disconnecting the battery.
After every reconnection of the battery,
switch on the ignition and wait 1 minute
before starting to allow the electronic
systems to be initialised. If slight difficulties
are experienced after this, please contact a
CITROËN dealer or a qualified workshop.
Discharged battery
QUICK HELP
8

144
The presence of this label, in particular
with the Stop & Start system, indicates
the use of a 12 V lead-acid battery with
special technology and specification;
the involvement of a CITROËN dealer or
a qualified workshop is essential when
replacing or disconnecting the battery.
After refitting the battery by a
CITROËN dealer or a qualified
workshop, the Stop & Start system will
only be active after a continuous period of
immobilisation of the vehicle, a period which
depends on the climatic conditions and the
state of charge of the battery (up to about
8 hours).
It is advisable to disconnect the


negative (-) terminal of the battery if the
vehicle is not to be used for a period of
more than one month.
The description of the battery charging
procedure is given as an indication only.
If the battery has been disconnected
for some time, it may be necessary to
reinitialise the following functions:
-

the display parameters (date, time,


language, distance unit and temperature
unit),
-

the radio stations,
-


the central locking.
Some settings are cleared and must be


reprogrammed, consult a CITROËN.
If your vehicle is fitted with a tachograph or
an alarm, disconnection of the negative (-)
terminal of the battery (located under the
floor on the left-hand side, in the cab) is
recommended if the vehicle is not to be used
for a period of more than 5 days.
Discharged battery

145
The three fuseboxes are located in the
dashboard on the left-hand side, in the
right-hand side pillar and in the engine
compartment.
The descriptions provided cover only the
fuses that can be replaced by the user. For
any other replacement, go to a CITROËN
dealer or a qualified workshop.
removing and fitting a fuse
Before changing a fuse, the cause of the
fault must be found and rectified. The fuse
numbers are indicated on the fusebox.
Always replace a faulty fuse with a fuse
of the same rating.
cHAnGInG A Fu SECITROËN does not accept any
responsibility for expenses incurred
by repairs to your vehicle or for any
malfunctions resulting from the installation
of additional accessories which are not
supplied or recommended by CITROËN and
which are not installed in accordance with its
instructions, in particular when the combined
consumption of all of the additional
equipment connected exceeds
10 milliamperes.
Good
Failed
Information for technicians: for
complete information on the fuses and
relays, refer to the wiring diagrams in the
workshop procedures via the CITROËN
dealer network.
dashboard, left-hand side,
fuses
Remove the bolts and tilt the box to access
the fuses.
QUICK HELP
8
Failed fuse

146FusesA (amps) Allocation
12 7.5Right-hand dipped headlamp
13 7.5Left-hand dipped headlamp
31 5Engine compartment control unit relay - Dashboard control unit relay (i\
gnition switch +)
32 7.5Cabin lighting (battery +)
33 7.5Battery check sensor on Stop & Start version (battery +)
34 7.5Minibus interior lighting - Hazard warning lamps
36 10Audio system - Air conditioning controls - Alarm - Tachograph - Battery cut-off control unit - Additional
heating programmer (battery +)
37 7.5Brake lamp switch - Third brake lamp - Instrument panel (ignition +)
38 20Central door locking (battery +)
42 5ABS control unit and sensor - ASR sensor - DSC sensor - Brake lamp switch
43 20Windscreen wiper motor (ignition switch +)
47 20Driver's electric window motor
48 20Passenger's electric window motor
49 5Parking sensors control unit - Audio system - Steering mounted controls - Centre and side switch panels\
-
Auxiliary switch panel - Battery cut-off control unit (ignition switch +)
50 7.5Airbags and pre-tensioners control unit
51 5Tachograph - Power steering control unit - Air conditioning - Reversing lamps - Water in Diesel sensor -
Air
flow sensor (ignition switch +)
53 7.5Instrument panel (battery +)
89 -Not used
90 7.5Left-hand main beam
91 7.5Right-hand main beam
92 7.5Left-hand front foglamp
93 7.5Right-hand front foglamp
Failed fuse

147
door pillar, right-hand side,
fuses
Unclip the cover
When you have finished, close the cover
carefully. Fuses
A (amps) Allocation
54 -Not used
55 15Heated seats
56 15Rear passenger 12 V socket
57 10Under seat additional heating
58 15Heated rear screen, left-hand
59 15Heated rear screen, right-hand
60 -Not used
61 -Not used
62 -Not used
63 10Rear passenger additional control
64 -Not used
65 30Rear passenger additional heating fan
QUICK HELP
8
Failed fuse

148
Fuses in the engine
compartment
Remove the nuts and tilt the box to access
the fuses.
r
efit the cover carefully after checking or
replacing fuses. Fuses
A (amps) Allocation
1 40ABS pump supply
2 50Diesel pre-heat unit
3 30Ignition switch - Starter motor
4 40Fuel heater
5 20/50Cabin ventilation with additional programmable heating
(battery +)
6 40/60Cabin fan maximum speed (battery +)
7 40/50/60 Cabin fan minimum speed (battery +)
8 40Cabin fan assembly (ignition switch +)
9 15Rear 12 V socket (battery +)
10 15Horn
11 -Not used
14 15Front 12 V socket (battery +)
15 15Cigarette lighter (battery +)
16 -Not used
17 -Not used
18 7.5Engine management control unit (battery +)
19 7.5Air conditioning compressor
20 30Screenwash/headlamp wash pump
21 15Fuel pump supply
22 -Not used
23 30ABS electrovalves
24 7.5Auxiliary switch panel - Door mirror controls and folding
(ignition switch +)
30 15Door mirror heating
Failed fuse

149When using a high pressure washer
on stubborn dirt, do not persist on
the headlamps, the lamps and their edges
to avoid damaging their lacquer finish and
seals.
cHAnGInG A B u LB
t
ypes of bulb
Various types of bulb are used on your
vehicle.
To remove them:
type

A


Entirely glass bulb: pull gently

as it is fitted by pressure.
type B


Bayonet bulb: press on the bulb

then turn it anticlockwise.
type

c c ylindrical bulb: move aside the
contacts. For removing and refitting the screws,
use the screwdriver stowed in the tool
box under the front passenger's seat.
Carry out the operations in reverse order to
refit each bulb.
type

d - E
Halogen bulb: release the

retaining spring from its
housing.
Always replace a failed bulb with


a new bulb of the same type and
specification.
QUICK HELP
8
Failed bulb or lamp

150
1 - Main beam headlamps
type
d , H7 - 55 W
-

Remove the cover by pulling on the

rubber tongue.
-

Disconnect the electrical connector
.
-

Release the retaining spring by pressing

on the central clip.
-

Change the bulb taking care to align the

metal part with the groove on the lamp. 2 -
d ipped beam headlamps
type

d , H7 - 55 W
-
Remove the cover by pulling on the

rubber tongue.
- Disconnect the electrical connector .
- Release the retaining spring by pressing
on the central clip.
-

Change the bulb taking care to align the

metal part with the grooves on the lamp.
Front lamps
3 - direction indicators
type A

, WY 21 W - 21 W
-

Remove the cover by pulling on the

rubber tongue.
-

T
urn the bulb holder a quarter turn
anticlockwise.
-

Change the bulb.
Open and secure the bonnet with the stay

.
To access the bulbs, reach behind the
headlamp unit.
If necessary you can remove the headlamp:
-

Depending on the country of sale,


remove the very low temperature
protection padding by sliding it towards
the outside of the vehicle.
-
Disconnect the electrical connector by

removing its locking ring.
-

Remove the two headlamp fixing


screws.
-

Move the headlamp towards the centre


of the vehicle to extract it from its
sliders. On the left hand side, take care not to
dislodge the bonnet stay.
Failed bulb or lamp