2015 TATA SAFARI Owners Manual

97
VEHICLE SPECIFICATIONS
• •• •
•Engine EngineEngine Engine
Engine
• •• •
•Clutch ClutchClutch Clutch
Clutch
• •• •
•Gear box Gear boxGear box Gear box
Gear box
• •• •
•T TT T
T
r rr r
r
ansf ansfansf ansf
ansf
er c er cer c er c
er c
ase asease ase
ase
• •• •
•Rear axle Rear axleRear axle Rear axle
Rear axle
• •• •
•Front axle Front axleFront axle Front axle
Front axle
• •• •
•Steering SteeringSteering Steering
Steering
• •• •
•Brakes BrakesBrakes Brakes
Brakes
• •• •
•Frame FrameFrame Frame
Frame
• •• •
•Suspension SuspensionSuspension Suspension
Suspension
• •• •
•W WW W
W
heels & heels & heels & heels &
heels &
T TT T
T
yr yryr yr
yr
es eses es
es
• •• •
•Fuel tank Fuel tankFuel tank Fuel tank
Fuel tank
• •• •
•Body BodyBody Body
Body
• •• •
•Electrical system Electrical systemElectrical system Electrical system
Electrical system


• •• •
•Performance PerformancePerformance Performance
Performance
• •• •
•Dimensions DimensionsDimensions Dimensions
Dimensions
• •• •
•Passenger capacity Passenger capacityPassenger capacity Passenger capacity
Passenger capacity
• •• •
•Luggage space Luggage spaceLuggage space Luggage space
Luggage space
• •• •
•W WW W
W
eigh eigheigh eigh
eigh
ts tsts ts
ts
This section give information on specification of various aggregates
fitted on TATA SAFARI vehicles.
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98
1.0 1.01.0 1.0
1.0
ENGINE : ENGINE :ENGINE : ENGINE :
ENGINE :
Model : TATA 2.2 L DICOR
Type : 16 valve, Water cooled, Direct
injection, commonrail , Turbo-
charged, intercooledDiesel
Engine with cranck case
breather and relief valve.
Exhaust gas recirculation
system.
No. of cylinders : 4 inline
Bore/Stroke : 85 mm x 96 mm
Capacity :2179 cc
Max. engine output : 103 kw at 4000 rpm
Max. Torque : 320 Nm at 1700-2700 rpm
as per CMVR / TAP-115/116
Firing order: 1-3-4-2
Engine oil capacity : Max.7.5 litres / Min.5.5 litres
VEHICLE SPECIFICATIONSENGINE ENGINEENGINE ENGINE
ENGINE
,, ,,
,
CL CL CL CL
CL
UT UTUT UT
UT
CH & GEAR BO CH & GEAR BOCH & GEAR BO CH & GEAR BO
CH & GEAR BO
X XX X
X
2.0 2.02.0 2.0
2.0
CL CLCL CL
CL
UT UTUT UT
UT
CH : CH :CH : CH :
CH :
CLUTCH : Single plate dry friction
diaphragm type
Outside diameter of :240 mm
clutch lining
Friction area : 452 sq.cm. (approx.)
3.0 3.03.0 3.0
3.0
GEAR BOX : GEAR BOX :GEAR BOX : GEAR BOX :
GEAR BOX :
Model :G-76-5/4.1 with overdrive
Type : Synchromesh on all gears
No. of gears : 5 Forward 1 Reverse
Gear ratios : 1st 4.10
2nd 2.2 2
3rd 1.37
4th 1.00
5th 0.7 7
Rev. 3.75
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99
4.0 4.04.0 4.0
4.0
TRANSFER CASE : TRANSFER CASE :TRANSFER CASE : TRANSFER CASE :
TRANSFER CASE :
(for 4x4 configuration) :From M/s Borg Warner
ECU control Electrical shift
shifting arrangement
mounted on the gear box.
Drive Options : 4X2 HighRatio 1:1
4x4 High Ratio 1:1
4x4 Low Ratio 1:2.48
5.0 5.05.0 5.0
5.0
REAR AXLE : REAR AXLE :REAR AXLE : REAR AXLE :
REAR AXLE :
: Single reduction salisbury
type rear axle with hypoid
gears and semi-floating axle
with limited slip differential
for 4 x 4, without limited slip
differential for 4 x 2
Ratio :4.1 (41 / 10)
6.0 6.06.0 6.0
6.0
FRONT AXLE : FRONT AXLE :FRONT AXLE : FRONT AXLE :
FRONT AXLE :
a) For 4x4 :Independently suspended
with automatic hub locks.
Ratio 4.1 (41 / 10)
b) For 4x2 : Independently suspended
VEHICLE SPECIFICATIONSTRANSFER CASE, AXLE, STEERING & BRAKES TRANSFER CASE, AXLE, STEERING & BRAKESTRANSFER CASE, AXLE, STEERING & BRAKES TRANSFER CASE, AXLE, STEERING & BRAKES
TRANSFER CASE, AXLE, STEERING & BRAKES
7.0 7.07.0 7.0
7.0
STEERING : STEERING :STEERING : STEERING :
STEERING :
Type : Power steering
Ratio : 18.9 :1
Steering Wheel: 380 mm dia with tilt
mechanism for adjusting
height and collapsible
column.
8.0 8.08.0 8.0
8.0
BRAKES : BRAKES :BRAKES : BRAKES :
BRAKES :
Service Brakes : Vacuum assisted independent
hydraulic brakes on front and
rear through tandem master
cylinder & tandem booster.
Camshaft driven vacuum
pump. Bypass valve provided in
rear brake circuit for the vehicle
with ABS.
Front Brake : 302 mm dia ventilated
disc brake with twinpot
caliper.
Rear Brake :295 mm dia drum brake
with auto adjuster,
Load conscious pressure : Provided for rear brakes
reducing valve remote by No ‘LCRV’ for version
pars valvewith ABS
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Parking Brake :Lever type, Console
mounted, Cable
operated mechanical
linkages acting on rear
wheels.
9.0 9.09.0 9.0
9.0
FRAME : FRAME :FRAME : FRAME :
FRAME :
Frame :Ladder type cranked frame
with boxed section long
members and welded cross
members
Depth :110 mm (max.)
Width :60mm
10.0 10.010.0 10.0
10.0
SUSPENSION : SUSPENSION :SUSPENSION : SUSPENSION :
SUSPENSION :
Front :Double wishbone type
with Torsion bar springs.
Rear :Coil spring type 5 link
suspension
Shock Absorber : Hydraulic double acting
telescopic type at front
and rear.
Antiroll bar : At both front & rear.
FR FR FR FR
FR
AME AMEAME AME
AME
,, ,,
,
SUSPENSION, SUSPENSION, SUSPENSION, SUSPENSION,
SUSPENSION,


WHEELS & WHEELS & WHEELS & WHEELS &
WHEELS &
T TT T
T
YRES, YRES,YRES, YRES,
YRES,
FUEL FUEL FUEL FUEL
FUEL
T TT T
T
ANK , ANK ,ANK , ANK ,
ANK ,
BOD BOD BOD BOD
BOD
Y AND ELECTRIC Y AND ELECTRICY AND ELECTRIC Y AND ELECTRIC
Y AND ELECTRIC
AL SY AL SYAL SY AL SY
AL SY
STEM STEMSTEM STEM
STEM
11.0 11.011.0 11.0
11.0
WHEELS & WHEELS & WHEELS & WHEELS &
WHEELS &
T TT T
T
YRES : YRES :YRES : YRES :
YRES :
Tyres : 235/70 R 16
Radial with tube
Wheels rims : 6.5 J x 16 Steel rims
No. of wheels : Front 2, Rear 2, Spare -1
12.0 12.012.0 12.0
12.0
FUEL FUEL FUEL FUEL
FUEL
T TT T
T
ANK : ANK :ANK : ANK :
ANK :
Capacity :65 Litres
13.0 13.013.0 13.0
13.0
BODY : BODY :BODY : BODY :
BODY :
Type : Normal control all steel
shell with five doors.
14.0 14.014.0 14.0
14.0
ELECTRICAL SYSTEM : ELECTRICAL SYSTEM :ELECTRICAL SYSTEM : ELECTRICAL SYSTEM :
ELECTRICAL SYSTEM :
System Voltage : 12 Volts (-ve earth)
Alternator Capacity :120 / 125 Amps
Battery : 12 V, MF 70 Z
Capacity : 80 A/h, 20 Hr Rate
VEHICLE SPECIFICATIONS
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15.0 15.015.0 15.0
15.0
PERFORMANCE : PERFORMANCE :PERFORMANCE : PERFORMANCE :
PERFORMANCE :
Max. speed : 160 kmph
Max. gradeability :78% (4x4 mode)
at rated GVW 50% (4x2 mode)
16.0 16.016.0 16.0
16.0
MAIN CHASSIS DIMENSIONS (in mm) : MAIN CHASSIS DIMENSIONS (in mm) :MAIN CHASSIS DIMENSIONS (in mm) : MAIN CHASSIS DIMENSIONS (in mm) :
MAIN CHASSIS DIMENSIONS (in mm) :
AS PER ISO : 612 IN MM (Nominal)
Wheel base :2650
Track front :1500
Track rear :1470
Front Overhang : 945
Rear Overhang : 1055 over rear bumper
Overall length : 4650 over rear bumper
Max. width : 1918 - with foot steps
overall height : 1925 (unladen)
Min. turning circle dia : 12 m
Min. clearance circle dia : 13 m
Ground clearance : 205 mm
PERFORMANCE AND DIMENSIONS PERFORMANCE AND DIMENSIONSPERFORMANCE AND DIMENSIONS PERFORMANCE AND DIMENSIONS
PERFORMANCE AND DIMENSIONS
17.0 17.017.0 17.0
17.0
P PP P
P
ASSENGER : ASSENGER :ASSENGER : ASSENGER :
ASSENGER :

Capacity :
7 Seater (6 + Driver) 7 Seater (6 + Driver)7 Seater (6 + Driver) 7 Seater (6 + Driver)
7 Seater (6 + Driver)
Front Seat - Driver + 1
Middle Seat - 3
Rear Seat - 1+1 (Jump Seats)
18.0 18.018.0 18.0
18.0
L LL L
L
UGGA UGGAUGGA UGGA
UGGA
GE SP GE SPGE SP GE SP
GE SP
A AA A
A
CE : CE :CE : CE :
CE :
Net inside loading : 1000 mm wide X 800 mm
space long (with 4 passengers
+ Driver)
VEHICLE SPECIFICATIONS
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WEIGHTS WEIGHTSWEIGHTS WEIGHTS
WEIGHTS
19.0 19.019.0 19.0
19.0
WEIGHTS (Kg) : WEIGHTS (Kg) :WEIGHTS (Kg) : WEIGHTS (Kg) :
WEIGHTS (Kg) :
4 x 4 4 x 44 x 4 4 x 4
4 x 4
4 x 2 4 x 24 x 2 4 x 2
4 x 2
Complete vehicle
kerb weight2170 2040
as per ISO : 1176
(with spare wheel and tools)
Gross Vehicle Wt.2780 2650
Max. Permissible FAW1280 1200
Max. Permissible RAW1580 1540
Kerb Weight Front1130 1030
Rear1040 1010
VEHICLE SPECIFICATIONS
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103
MAINTENANCE
• •• •
•Engine Compartment Engine CompartmentEngine Compartment Engine Compartment
Engine Compartment
• •• •
•Air filter Air filterAir filter Air filter
Air filter
• •• •
•Cooling system Cooling systemCooling system Cooling system
Cooling system
• •• •
•Engine oil & oil filter Engine oil & oil filterEngine oil & oil filter Engine oil & oil filter
Engine oil & oil filter
• •• •
•Changing fuel filter Changing fuel filterChanging fuel filter Changing fuel filter
Changing fuel filter
• •• •
•Changing gear box oil Changing gear box oilChanging gear box oil Changing gear box oil
Changing gear box oil
• •• •
•Changing transfer case oil Changing transfer case oilChanging transfer case oil Changing transfer case oil
Changing transfer case oil
• •• •
•Changing front axle & rear axle oil Changing front axle & rear axle oilChanging front axle & rear axle oil Changing front axle & rear axle oil
Changing front axle & rear axle oil
• •• •
•Head lamp & head lamp focus adjustment Head lamp & head lamp focus adjustmentHead lamp & head lamp focus adjustment Head lamp & head lamp focus adjustment
Head lamp & head lamp focus adjustment
• •• •
•Clutch & brake fluid Clutch & brake fluidClutch & brake fluid Clutch & brake fluid
Clutch & brake fluid
• •• •
•Power steering Power steeringPower steering Power steering
Power steering
• •• •
•L LL L
L
CR CRCR CR
CR
V (if fitt V (if fittV (if fitt V (if fitt
V (if fitt
ed) ed)ed) ed)
ed)
• •• •
•Battery BatteryBattery Battery
Battery
• •• •
•Starting the engine with jump leads Starting the engine with jump leadsStarting the engine with jump leads Starting the engine with jump leads
Starting the engine with jump leads
• •• •
•Wheels & tyres Wheels & tyresWheels & tyres Wheels & tyres
Wheels & tyres
• •• •
•V VV V
V
ehicle c ehicle cehicle c ehicle c
ehicle c
ar arar ar
ar
e ee e
e
• •• •
•Fuses & Relays Fuses & RelaysFuses & Relays Fuses & Relays
Fuses & Relays
• •• •
•Catalytic Converter Catalytic ConverterCatalytic Converter Catalytic Converter
Catalytic Converter
• •• •
•EGR system EGR systemEGR system EGR system
EGR system
• •• •
•T TT T
T
urb urburb urb
urb
o oo o
o
char charchar char
char
ger gerger ger
ger
• •• •
•Air Conditioning Air ConditioningAir Conditioning Air Conditioning
Air Conditioning
• •• •
•Belts tension Belts tensionBelts tension Belts tension
Belts tension
Your TATA SAFARI is designed to give you long trouble free service for
thousands of kilometres/miles. However with proper maintenance
care you can get optimum performance from your vehicle. We have
indicated some of the important maintenance operations to be
carried out on the vehicle. Please read the procedure carefully and
get it attended at Authorised Workshop.
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104
M A I N T E N A N C EENGINE C ENGINE CENGINE C ENGINE C
ENGINE C
OMP OMPOMP OMP
OMP
AR ARAR AR
AR
T TT T
T
MENT (RHD) MENT (RHD)MENT (RHD) MENT (RHD)
MENT (RHD)
1. Air Filter 2. Service Indicator 3. ABS Hydraulic Modulator
4 . Brake Fluid container 5. Clutch fluid container 6. Engine Oil filler cap
7. Dip Stick 8. Power Steering Fluid container 9. Windshield Washer Fluid container
10. Fuses & Relays Box 11. EMS- ECU 12.Battery
13. Radiator Cap 14. Coolant Tank
ENGINE C ENGINE CENGINE C ENGINE C
ENGINE C
OMP OMPOMP OMP
OMP
AR ARAR AR
AR
T TT T
T
MENT MENTMENT MENT
MENT
38
11
9457
10
14
1
2
6
12
13
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