BRAKE PIPINGBR-25
< REMOVAL AND INSTALLATION >
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3. Disconnect the brake hose (1) from brake tube (2) at the flare nut (A) using a suitable tool and remove the lock plate (3).
4. Remove the union bolt (A) and the brake hose from the brake caliper. Remove and discard the copper sealing washers.
CAUTION:
Do not reuse copper sealing washers.
5. Remove the lock plate and remove the brake hose.
INSTALLATION
CAUTION:
Do not allow foreign matte r (e.g., dust) and oils other than brake fluid to enter the reservoir tank.
1. Assemble the union bolt (A) and the copper sealing washers (1) to the brake hose and install it as an assembly to the brake cali-
per. Align the brake hose L-pin by aligning it with the brake cali-
per hole, and tighten the union bolt (A) to the specified torque.
CAUTION:
Do not reuse copper sealing washers.
2. Install the brake pipe to the brake hose, temporarily tighten the flare nut by hand until it does not rotate further, and attach the
brake hose to the bracket with the lock plate.
CAUTION:
Check that the brake hoses and pipes are not bent or
twisted.
3. Connect brake hose (1) to brake tube (2). Tighten flare nut (A) to specification and secure to the bracket with lock plate (3).
4. Refill with new brake fluid and perform air bleeding. Refer to BR-
14, "Bleeding Brake System".
CAUTION:
Do not reuse drained brake fluid.
5. Install the wheel and tire. Refer to WT-60, "Road Wheel"
.
6. Perform inspection after installation. Refer to BR-12, "BRAKE
PAD : Inspection".
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FRONT DISC BRAKEBR-43
< UNIT DISASSEMBLY AND ASSEMBLY >
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2. Remove the piston seal from the brake caliper using a suitable tool. Discard the piston seal.
CAUTION:
• Be careful not to damage the cylinder inner wall.
• Do not reuse the piston seal.
BRAKE CALIPER ASSEMBLY : In spection After DisassemblyINFOID:0000000009463722
BRAKE CALIPER
Check the inner wall of brake caliper for co rrosion, wear, and damage. Replace as necessary.
CAUTION:
Clean the brake caliper using new br ake fluid. Do not use mineral oils such as gasoline or kerosene.
TORQUE MEMBER
Check torque member for wear, cracks, and damage. Replace as necessary.
PISTON
Check the piston surface for corrosion, wear, and damage. Replace as necessary.
CAUTION:
The piston sliding surface is plated . Do not polish with sandpaper.
SLIDING PIN, SLIDING PIN BOOT, SLIDING PIN BOLT
Check the sliding pin, sliding pin bolt, and sliding pin boot for wear, damage, and cracks. Replace as neces-
sary.
BRAKE CALIPER ASSEMBLY : AssemblyINFOID:0000000009463723
CAUTION:
Use NISSAN Rubber Grease during assembly.
1. Apply rubber grease to new piston seal (1), and install on brake caliper.
CAUTION:
Do not reuse piston seal.
2. Apply rubber grease to new piston boot (1). Cover the piston (2) end with new piston boot, and then install cylinder side lip on
new piston boot securely into a groove on brake caliper.
CAUTION:
Do not reuse piston boot.
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REAR DISC BRAKEBR-47
< UNIT DISASSEMBLY AND ASSEMBLY >
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2. Apply rubber grease to new piston boot (1). Cover the piston (2) end with the new piston boot, and then install cylinder side lip on
new piston boot securely into a groove on brake caliper.
CAUTION:
Do not reuse piston boot.
3. Push piston (1) into caliper by hand and push piston boot (2) pis- ton side lip into the piston groove.
CAUTION:
Press the piston evenly and var y the pressing point to pre-
vent cylinder inner wall from being rubbed.
4. Using a suitable tool, secure piston boot with new retaining ring (1).
CAUTION:
• Make sure that boot is securely engaged in the groove on
brake caliper.
• Do not reuse retaining ring.
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SERVICE DATA AND SPECIFICATIONS (SDS)BR-49
< SERVICE DATA AND SPECIFICATIONS (SDS)
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Check ValveINFOID:0000000009463730
Brake BoosterINFOID:0000000009463731
Unit: mm (in)
Front Disc BrakeINFOID:0000000009463732
Unit: mm (in)
Rear Disc BrakeINFOID:0000000009463733
Unit: mm (in)
When suitable tool (A) is connected to the booster side (B) Vacuum should not decrease more than
3.3 kPa (25 mmHg, 0.98 inHg) for 15 sec-
onds under a vacuum of −26.6 ± 1.3 kPa ( −
500 ± 1.3 mmHg, −19.69 ± 0.04 inHg) at
room tempurature.
When suitable tool (A) is connected to the engine side (C) Vacuum should not exist.
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Input rod installation standard dimension (B)
(1): Lock nut
(2): Input rod 125
± 0.5 (4.92 ± 0.02)
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Brake pad Standard thickness (new) 11.0 (0.433)
Wear limit thickness 2.0 (0.079)
Disc rotor Standard thickness (new) 26.0 (1.024)
Wear limit thickness 24.0 (0.945)
Thickness variation (measured at 8 positions) 0.015 (0.0006)
Maximum runout (with it attached to the vehicle) 0.040 (0.0016)
Brake pad Standard thickness (new) 8.5 (0.335)
Wear limit thickness 1.0 (0.039)
Revision: November 20132014 Altima NAM
BRC-1
BRAKES
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SECTION BRC
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CONTENTS
BRAKE CONTROL SYSTEM
VDC/TCS/ABS
PRECAUTION ................ ...............................
4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution for Brake System ....................................4
Precaution for Brake Control .....................................5
Precaution for CAN System ................................ ......5
Precaution for Work ..................................................6
PREPARATION ............................................7
PREPARATION .............................................. .....7
Special Service Tool ........................................... ......7
Commercial Service Tool ..........................................7
SYSTEM DESCRIPTION ..............................8
COMPONENT PARTS ................................... .....8
Component Parts Location .................................. ......8
Component Description .............................................9
ABS Actuator and Electric Unit (Control Unit) ...........9
Wheel Sensor and Sensor Rotor ............................10
Stop Lamp Switch ...................................................10
Steering Angle Sensor ............................................10
Brake Fluid Level Switch .........................................10
Vacuum Sensor .......................................................10
Parking Brake Switch ..............................................11
VDC OFF Switch .....................................................11
SYSTEM .............................................................12
VDC/TCS/ABS ....................................................... ....12
VDC/TCS/ABS : System Diagram ...........................12
VDC/TCS/ABS : System De scription ......................12
VDC/TCS/ABS : VDC Functi on ...............................23
VDC/TCS/ABS : TCS Functi on ...............................25
VDC/TCS/ABS : ABS Function ........................... ....27
VDC/TCS/ABS : EBD Functi on ...............................28
VDC/TCS/ABS : Fail-safe ... .....................................29
DIAGNOSIS SYSTEM [ABS ACTUATOR
AND ELECTRIC UNIT (CONTROL UNIT)] .......
33
CONSULT Function (ABS) .................................. ....33
ECU DIAGNOSIS INFORMATION ..............38
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) .............................................
38
Reference Value .................................................. ....38
Fail-safe ...................................................................41
DTC Inspection Priority Chart ..................................44
DTC Index ...............................................................45
WIRING DIAGRAM ......................................47
BRAKE CONTROL SYSTEM ...........................47
Wiring Diagram .................................................... ....47
BASIC INSPECTION ...................................55
DIAGNOSIS AND REPAIR WORK FLOW .......55
Work Flow ............................................................ ....55
Diagnostic Work Sheet ............................................56
ADDITIONAL SERVICE WHEN REPLACING
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) .............................................
57
Description ........................................................... ....57
ADJUSTMENT OF STEERING ANGLE SEN-
SOR NEUTRAL POSITION ...............................
58
Description ........................................................... ....58
Work Procedure .......................................................58
CONFIGURATION [ABS ACTUATOR AND
ELECTRIC UNIT (CONTROL UNIT)] ................
60
Work Procedure ................................................... ....60
CALIBRATION OF DECEL G SENSOR ...........62
Description ...............................................................62
Revision: November 20132014 Altima NAMRevision: November 20132014 Altima NAM
BRC-4
< PRECAUTION >[VDC/TCS/ABS]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint Syst
em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000009951721
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Precaution for Brake SystemINFOID:0000000009463735
WARNING:
Clean any dust from the front brake and rear br ake using a vacuum dust collector. Do not blow by
compressed air.
• Brake fluid use refer to BR-8, "Inspection"
.
• Do not reuse drained brake fluid.
• Do not spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface.
• Always confirm the specified tightening torque when installing the brake pipes.
• After pressing the brake pedal more deeply or harder t han normal driving, such as air bleeding, check each
item of brake pedal. Adjust brake pedal if it is outside the standard value.
• Do not use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause
improper operation.
• Always loosen the brake tube flar e nut with a flare nut wrench.
• Tighten the brake tube flare nut to the specified torque with a crow-
foot (A) and torque wrench (B).
• Always connect the battery terminal when moving the vehicle.
• Turn the ignition switch OFF and disconnect the ABS actuator and
electric unit (control unit) harness connector or the battery negative
terminal before performing the work.
• Check that no brake fluid leakage is present after replacing the parts.
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BRC-6
< PRECAUTION >[VDC/TCS/ABS]
PRECAUTIONS
• Do not make a bypass connection to repaired area. (If the circuit is
bypassed, characteristics of twisted wire will be lost.)
Precaution for WorkINFOID:0000000009463738
• When removing or disassembling each component, be careful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a s hop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusable part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
- Oily dirt:
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty area.
• Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off.
• Then rub with a soft, dry cloth.
- Do not use organic solvent such as thinner, benzene, alcohol or gasoline.
- For genuine leather seats, use a genuine leather seat cleaner.
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BRC-22
< SYSTEM DESCRIPTION >[VDC/TCS/ABS]
SYSTEM
CONDITIONS FOR INDICATOR LAMP ILLUMINATION
• Turns ON when VDC and TCS functions are switched to
non-operational status (OFF) by VDC OFF switch.
• Turns ON when ignition switch turns ON and turns OF F when the system is normal, for bulb check purposes.
CONDITIONS FOR WARNING LAMP ILLUMINATION
Turns ON when ignition switch turns ON and turns OFF when the system is normal, for bulb check purposes.
Component Function
Pump Returns the brake fluid reserved in reservoir to master cylinder by reducing pressure.
Motor Activates the pu mp according to signals from ABS actuator and el ectric unit (control unit).
Cut valve 1
Cut valve 2 Shuts off the ordinary brake line from master cylinder.
Suction valve 1
Suction valve 2 Supplies the brake fluid from master cylinder to the pump.
ABS IN valve Switches the fluid pressure line to increase or hold according to signals from control unit.
ABS OUT valve Switches the fluid pressure li ne to increase, hold or decrease according to si gnals from control unit.
Return check valve Returns the brake fluid from brake caliper to master cylinder by bypassing orifice of each valve when
brake is released.
Reservoir Temporarily reserves the brake fluid drained from brake caliper, so that pressure efficiently decreas-
es when decreasing pressure of brake caliper.
Pressure sensor Detects the brak e fluid pressure and transmits signal to ABS actuator and electric unit (control unit).
Condition (status) VDC OFF indicator lamp SLIP indicator lamp
Ignition switch OFF OFF OFF
For approx. 1 second after the ignition switch
is turned ON ON ON
Approx. 1 second after ignition switch is
turned ON (when the system is in normal op-
eration) OFF OFF
When VDC OFF switch is ON (VDC function
and TCS function are OFF) ON OFF
VDC function is malfunctioning OFF ON
TCS function is malfunctioning OFF ON
Condition (status) ABS warning lamp Brake warning lamp
Ignition switch OFF OFF OFF
For approx. 1 second after the ignition switch
is turned ON ON ON
Approx. 1 second after ignition switch is
turned ON (when the system is in normal op-
eration) OFF OFF
After engine starts OFF OFF
When parking brake operates (parking brake
switch ON) OFF ON
When brake fluid is less than the specified
level (brake fluid level switch ON) OFF ON
When vacuum sensor is malfunctioning OFF ON
VDC function is malfunctioning OFF OFF
TCS function is malfunctioning OFF OFF
ABS function is malfunctioning ON OFF
EBD function is malfunctioning ON ON
Revision: November 20132014 Altima NAMRevision: November 20132014 Altima NAM