COMPONENT PARTSHAC-115
< SYSTEM DESCRIPTION > [MANUAL AIR CONDITIONER]
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Component DescriptionINFOID:0000000009463193
7. Refrigerant pressure sensor (view with front bumper fascia removed) 8. Blower motor (view with front air con-
ditioning assembly removed from ve-
hicle) 9. Intake door motor
10. Mode door motor 11. Air mix door motor
Component Description
A/C Compressor Vaporized refrigerant is drawn into the A/C compressor from the evaporator, where it is compressed
to a high pressure, high temperature vapor. The hot, compressed vapor is then discharged to the con-
denser.
Air mix door motor The air mix door controls the mix of hot or cold air that enters the ventilation system. It is controlled
by the front air control based on the position of the temperature dial. The air mix door motor receives
position commands from the front air control and reports actual door position back via an LCU (Local
Control Unit) installed inside the motor. Commands and responses are sent across the LIN (Local In-
terconnect Network) to each motor simultaneously, with each motor having its own unique address,
thereby only responding to requests sent to its specific address. The LCU reads the door position from
a Position Balanced Resistor (PBR), also part of the motor, and returns that information to the front
air control. The LCU switches the polarity of the circuits connected to the DC motor to drive the motor
forward or backward as requested by the front air control.
BCM The BCM receives the fan ON and A/C ON signals from the front air control and sends a compressor
ON request to the ECM.
Blower motor The blower motor varies the speed at which the air flows through the ventilation system.
ECM The ECM sends a compressor ON request to the IPDM E/R based on the status of engine operation
and load as well as refrigerant pressure information. If all the conditions are met for A/C operation,
the ECM transmits the compressor ON request to the IPDM E/R. The ECM shares the refrigerant
pressure sensor signal, engine RPM, and engine coolant temperature with the front air control via
CAN communication line.
Front air control The front air control controls the operation of the A/C and heating system based on inputs from the
temperature control knob, the mode switches, the blower control dial, and inputs received from the
ECM and combination meter across the CAN.
Front blower motor relay The front blower motor relay controls the flow of current to fuses 17 and 27 in the Fuse Block (J/B).
The relay is connected directly to ground, and is energized when the ignition switch is in the ON or
START position.
Fuse Block (J/B) Located in the passenger compartment, behind the left lower IP, the Fuse Block (J/B) contains the
front blower motor relay and several fuses required for the air conditioner control system.
Intake door motor The intake door motor controls the position of the intake door. Fresh air is allowed to enter the cabin
in one position, and recirculated inside air is allowed to enter in the other position. At times the front
air control may command partial fresh or recirculation based on evaporator or coolant temperatures.
The intake door motor receives position commands from the front air control and reports actual door
position back via an LCU (Local Control Unit) installed inside the motor. Commands and responses
are sent across the LIN (Local Interconnect Network) to each motor simultaneously, with each motor
having its own unique address, thereby only responding to requests sent to its specific address. The
LCU reads the door position from a Position Balanced Resistor (PBR), also part of the motor, and re-
turns that information to the front air control. The LCU switches the polarity of the circuits connected
to the DC motor to drive the motor forward or backward as requested by the front air control.
IPDM E/R Refer to PCS-6, "RELAY CONTROL SYSTEM : System Description"
.
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HAC-116
< SYSTEM DESCRIPTION >[MANUAL AIR CONDITIONER]
COMPONENT PARTS
Mode door motorThe mode door controls the direction the conditioned air passes through the ventilation system.
Through a series of levers and gears, the mode door controls the defrost door, the foot door, and the
vent door. There are 5 preset positions: VENT, B/L, FOOT, D/F, and DEF. The FOOT position can be
set to allow some airflow through to the defroster vent, or to completely block the defroster vent using
the CONSULT. The mode door motor receives position commands from the front air control and re-
ports actual door position back via an LCU (Local Control Unit) installed inside the motor. Commands
and responses are sent across the LIN (Local Interconnect Network) to each motor simultaneously,
with each motor having its own unique address, thereby only responding to requests sent to its spe-
cific address. The LCU reads the door position from a Position Balanced Resistor (PBR), also part of
the motor, and returns that information to the front air control. The LCU switches the polarity of the
circuits connected to the DC motor to drive the motor forward or backward as requested by the front
air control.
Refrigerant pressure sensor Refer to
EC-36, "Refrigerant Pressure Sensor"
for QR25DE and EC-562, "Refrigerant Pressure Sen-
sor" for VQ35DE.
Component Description
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SYSTEM
HAC-119
< SYSTEM DESCRIPTION > [MANUAL AIR CONDITIONER]
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2. The blower speed dial is turned completely counterclockwise to the OFF position.
3. The A/C switch is manually turned OFF.
In other words, the compressor ON request cannot be turned off in D/F or DEF modes.
REFRIGERANT PRESSURE PROTECTION
The refrigerant system is protected against excessively high- or low-pressures by the refrigerant pressure sen-
sor, located on the liquid tank on the condenser. The refr igerant pressure sensor detects the pressure inside
the refrigerant line and sends a voltage signal to the EC M. If the system pressure rises above or falls below
the following values, the ECM requests the IPDM E/ R to de-energize the A/C relay and disengage the com-
pressor.
• 3.12 MPa (31.82 kg/cm
2, 452.4 psi) or more (When the engine speed is less than 1,500 rpm)
• 2.74 MPa (27.95 kg/cm
2, 397.3 psi) or more (When the engine speed is 1,500 rpm or more)
• 0.14 MPa (1.43 kg/cm
2, 20.3 psi) or less
PRESSURE RELIEF VALVE
The refrigerant system is also protected by a pressure relief valve, located in the rear head of the compressor.
When the pressure of refrigerant in the system incr eases to an abnormal level [more than 2,990 kPa (30.5 kg/
cm
2, 433.6 psi)], the release port on the pressure relief valve automatically opens and releases refrigerant into
the atmosphere.
COMPRESSOR OIL CIRCULATION CONTROL
When the engine starts while the engine coolant temperature is 56 °C (133 °F) or less, ECM activates the com-
pressor for approximately 6 seconds and circulates the compressor lubricant once.
OPERATING RATE CONTROL
When the set temperature is other than fully cold or the air outlet is “VENT”, “B/L” or “FOOT”, the front air con-
trol controls the compressor activation depending on ambient temperature.
Door ControlINFOID:0000000009463200
DOOR MOTOR CONTROL
• A Local Control Unit (LCU) is built into each door motor and detects the door position by using a Position
Balanced Resistor (PBR).
• Each door motor LCU has a unique address. The front air control communicates with the door motor LCUs by using each door’s unique communication address. The front air control sends requested door position
commands to each door motor LCU via a Local Interconnect Network (LIN) communication line. Each door
motor’s LCU receives the command and sends back a door position feedback signal.
• Each LCU controls each door to the appropriate posit ion depending on the control signal from the front air
control. When the door movement is complete, the LCU transmits a signal to the front air control indicating
that the door movement is complete.
SWITCHES AND THEIR CONTROL FUNCTION
ALIIA0607GB
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DIAGNOSIS SYSTEM (BCM)HAC-125
< SYSTEM DESCRIPTION > [MANUAL AIR CONDITIONER]
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CONSULT Function (BCM - AIR CONDITIONER)INFOID:0000000009958323
CAUTION:
After disconnecting the CONSULT vehicle interface (VI) from the data link connector, the ignition must
be cycled OFF → ON (for at least 5 seconds) → OFF. If this step is not performed, the BCM may not go
to ”sleep mode”, potentiall y causing a discharged battery and a no-start condition.
DATA MONITOR
Signal buffer system SIGNAL BUFFER ×
TPMS AIR PRESSURE MONITOR ××××
System Sub System
Direct Diagnostic Mode
Ecu Identification
Self Diagnostic Result
Data Monitor
Active Test
Work support
Configuration
CAN Diag Support Mntr
Monitor Item [Unit] Description
FAN ON SIG [On/Off] Indicates condition of fan switch.
AIR COND SW [On/Off] Indicates condition of A/C switch.
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INSUFFICIENT COOLINGHAC-155
< SYMPTOM DIAGNOSIS > [MANUAL AIR CONDITIONER]
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INSUFFICIENT COOLING
Component Function CheckINFOID:0000000009463223
SYMPTOM: Insufficient cooling
INSPECTION FLOW
1. CONFIRM SYMPTOM BY PERFORMING OP ERATION CHECK - TEMPERATURE DECREASE
1. Press the A/C switch.
2. Turn temperature control dial counterclockwise to maximum cold.
3. Check for cold air at discharge air outlets.
Can a symptom be duplicated?
YES >> GO TO 3
NO >> GO TO 2
2. CHECK FOR ANY SYMPTOMS
Perform a complete operational check and check for any symptoms. Refer to HAC-140, "Work Procedure"
.
Does another symptom exist?
YES >> Refer to HAC-154, "Symptom Table".
NO >> System OK.
3. CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4
4. CHECK DRIVE BELTS
Check A/C compressor belt tension. Refer to EM-19, "Checking Drive Belts"
(QR25DE) or EM-134, "Checking
Drive Belts" (VQ35DE).
Is the inspection result normal?
YES >> GO TO 5
NO >> Adjust or replace compressor belt. Refer to EM-19, "Tension Adjustment"
(QR25DE) or EM-134,
"Tension Adjustment" (VQ35DE).
5. CHECK AIR MIX DOOR MOTOR OPERATION
Check and verify air mix door mechanism for smooth operation.
Does air mix door operate correctly?
YES >> GO TO 6
NO >> Check air mix door motor circuit. Refer to HAC-144, "Diagnosis Procedure"
.
6. CHECK COOLING FAN MOTOR OPERATION
Check and verify cooling f an motor for smooth operation.
Does cooling fan motor operation correctly?
YES >> GO TO 7
NO >> Check cooling fan motor. Refer to EC-499, "Component Function Check"
(QR25DE) or EC-953,
"Component Function Check" (VQ35DE).
7. CHECK RECOVERY/RECYCLING EQUIPMENT BEFORE USAGE
Check recovery/recycling equipment befor e connecting to vehicle. Verify there is no pressure in the recovery/
recycling equipment by checking the gauges. If pressure exists, recover refrigerant from equipment lines.
>> GO TO 8
8. CHECK REFRIGERANT PURITY
1. Connect recovery/recycling equipment to vehicle.
2. Confirm refrigerant purity in supply tank us ing recovery/recycling and refrigerant identifier.
Is the inspection result normal?
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HAC-156
< SYMPTOM DIAGNOSIS >[MANUAL AIR CONDITIONER]
INSUFFICIENT COOLING
YES >> GO TO 9
NO >> Check contaminated refrigerant. Refer to HA-9, "HFC-134a (R-134a) Service Tool and Equip-
ment".
9. CHECK REFRIGERANT PRESSURE
Check refrigerant pressure with manifold gauge connected. Refer to HA-28, "Inspection"
.
Is the inspection result normal?
YES >> Perform diagnostic work flow. Refer to HA-15, "Workflow".
NO >> GO TO 10
10. CHECK FOR EVAPORATOR FREEZE UP
Start engine and run A/C. Check for evaporator freeze up.
Does evaporator freeze up?
YES >> Perform diagnostic work flow. Refer HA-15, "Workflow".
NO >> GO TO 11
11 . CHECK AIR DUCTS
Check ducts for air leaks.
Is the inspection result normal?
YES >> System OK.
NO >> Repair air leaks.
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COMPRESSOR DOES NOT OPERATEHAC-159
< SYMPTOM DIAGNOSIS > [MANUAL AIR CONDITIONER]
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COMPRESSOR DOES NOT OPERATE
DescriptionINFOID:0000000009463225
Symptom: Compressor does not operate.
Diagnosis ProcedureINFOID:0000000009463226
NOTE:
• Perform self-diagnoses with CONSULT before perform ing symptom diagnosis. If DTC is detected, perform
the corresponding diagnosis.
• Check that refrigerant system is properly charged. If refrigerant amount is below the proper amount, perform
inspection of refrigerant leakage.
1.CHECK MAGNET CLUTCH OPERATION
Check magnet clutch. Refer to HAC-87, "Component Function Check"
.
Does it operate normally?
YES >> GO TO 2.
NO >> Repair or replace malfunctioning parts.
2.CHECK REFRIGERANT PRESSURE SENSOR
Check refrigerant pressure sensor. Refer to EC-523, "Component Function Check"
(QR25DE) or EC-979,
"Component Function Check" (VQ35DE).
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning parts.
3.CHECK FRONT AIR CONTROL OUTPUT SIGNAL
With CONSULT
Check “FAN ON” and “” in “DATA MONI TOR” mode of “” using CONSULT.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace front air control. Refer to HAC-161, "Removal and Installation"
.
4.CHECK ECM INPUT SIGNAL
With CONSULT
Check “AIR COND SIG” and “HEATER FAN SW” in “DATA MONITOR” mode of “ECM” using CONSULT.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Check CAN communication system. Refer to LAN-18, "Trouble Diagnosis Flow Chart"
.
5.CHECK IPDM E/R INPUT SIGNAL
With CONSULT
Monitor item Condition Status
AIR COND SW A/C switch ON On
OFF Off
FAN ON Blower motor ON On
OFF Off
Monitor item Condition Status
AIR COND SIG A/C switch ON On
OFF Off
HEATER FAN SW Blower motor ON On
OFF Off
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REFRIGERANT PRESSURE SENSORHAC-163
< REMOVAL AND INSTALLATION > [MANUAL AIR CONDITIONER]
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REFRIGERANT PRESSURE SENSOR
Removal and InstallationINFOID:0000000009463229
REMOVAL
1. Discharge the refrigerant. Refer to HA-23, "Recycle Refrigerant".
2. Remove the front bumper fascia. Refer to EXT-17, "Removal and Installation"
.
3. Disconnect the harness connector from the refrigerant pressure sensor.
4. Remove the refrigerant pressure sensor. CAUTION:
Cap or wrap the opening of the refrigerant pressu re sensor with suitable material such as vinyl
tape to avoid the entry of air.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse O-ring.
• Apply A/C oil to the O-ri ng of the refrigerant pressu re sensor for installation.
• After charging refrigerant, check for leaks. Refer to HA-21, "Leak Test"
.
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