PRECAUTIONS IN REPAIRING HIGH STRENGTH STEELBRM-7
< PRECAUTION >
C
D E
F
G H
I
J
L
M A
B
BRM
N
O P
PRECAUTIONS IN REPAIRIN G HIGH STRENGTH STEEL
High Strength Steel (HSS)INFOID:0000000009464964
High strength steel is used for body panel s in order to reduce vehicle weight.
Accordingly, precautions in repairing automotive bodies made of high strength steel are described below:
SP130 is the most commonly used HSS.
Read the following precautions when repairing HSS.
1. Additional points to consider • The repair of reinforcements (such as side members) by heat-
ing is not recommended since it may weaken the component.
When heating is unavoidable, do not heat HSS parts above
550 °C (1,022 °F).
Verify heating temperature with a thermometer.
(Crayon-type and other similar type thermometer are appropri-
ate.)
• When straightening body panels, use caution in pulling any HSS panel. Because HSS is very strong, pulling may cause
deformation in adjacent portions of the body. In this case,
increase the number of measuring points, and carefully pull
the HSS panel.
• When cutting HSS panels, avoid gas (torch) cutting if possible. Instead, use a saw to avoid weakening surrounding areas due
to heat. If gas (torch) cutting is unavoidable, allow a minimum
margin of 50 mm (1.97in).
Tensile strength Nissan/Infiniti designation Major applicable parts
373 N/mm
2
(38kg/mm2,54klb/sq in) SP130• Front side member assembly
• Hoodledge assembly
• Upper dash
• Front pillar reinforcement assembly
• Rear side member assembly
• Other reinforcements
PIIA0115E
PIIA0116E
PIIA0117E
Revision: November 20132014 Altima NAM
CO-1
ENGINE
C
D E
F
G H
I
J
K L
M
SECTION CO
A
CO
N
O P
CONTENTS
ENGINE COOLING SYSTEM
QR25DE
PRECAUTION ................ ...............................
3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution for Liquid Gasket .....................................3
PREPARATION ............................................5
PREPARATION .............................................. .....5
Special Service Tool ........................................... ......5
Commercial Service Tool ..........................................5
SYSTEM DESCRIPTION ..............................7
COOLING SYSTEM ....................................... .....7
Cooling Circuit ..................................................... ......7
Schematic .................................................................8
OVERHEATING CAUSE ANALYSIS ..................9
Troubleshooting Chart ...............................................9
PERIODIC MAINTENANCE .........................11
ENGINE COOLANT ....................................... ....11
System Inspection ............................................... ....11
Changing Engine Coolant .......................................12
REMOVAL AND INSTALLATION ...............16
RADIATOR ..................................................... ....16
Exploded View .................................................... ....16
Removal and Installation .........................................17
Inspection ............................................................ ....17
COOLING FAN ...................................................18
Exploded View .................................................... ....18
Removal and Installation .........................................18
WATER PUMP ............................................... ....20
Exploded View ..................................................... ....20
Removal and Installation .........................................20
THERMOSTAT AND THERMOSTAT HOUS-
ING ....................................................................
22
Exploded View ..................................................... ....22
Removal and Installation .........................................22
WATER OUTLET AND WATER PIPING ..........24
Exploded View .........................................................24
Removal and Installation .........................................24
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .............................................
26
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
26
Capacity ............................................................... ....26
Thermostat ..............................................................26
Radiator ...................................................................26
VQ35DE
PRECAUTION ...... ........................................
27
PRECAUTIONS .................................................27
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ....
27
Precaution for Liquid Gasket ...................................27
PREPARATION ...........................................29
PREPARATION .................................................29
Special Service Tool ............................................ ....29
Commercial Service Tool ........................................29
SYSTEM DESCRIPTION .............................31
COOLING SYSTEM ..........................................31
Cooling Circuit ..................................................... ....31
Schematic ................................................................32
Revision: November 20132014 Altima NAM
CO-2
OVERHEATING CAUSE ANALYSIS ................33
Troubleshooting Chart ......................................... ...33
PERIODIC MAINTENANCE ..................... ...35
ENGINE COOLANT ........................................ ...35
System Inspection ............................................... ...35
Changing Engine Coolant .......................................36
REMOVAL AND INSTALLATION ...............40
RADIATOR ..................................................... ...40
Exploded View ..................................................... ...40
Removal and Installation ........................................41
Inspection ...............................................................41
COOLING FAN ..................................................42
Exploded View ..................................................... ...42
Removal and Installation ........................................42
WATER PUMP ...................................................44
Exploded View ..................................................... ...44
Removal and Installation .........................................44
THERMOSTAT AND THERMOSTAT HOUS-
ING .................................................................. ...
49
Exploded View ..................................................... ...49
Removal and Installation .........................................49
WATER OUTLET AND WATER PIPING ....... ...51
Exploded View ..................................................... ...51
Removal and Installation .........................................51
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... ...........................................
53
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ...
53
Capacity ............................................................... ...53
Thermostat ..............................................................53
Radiator ..................................................................53
Revision: November 20132014 Altima NAM
OVERHEATING CAUSE ANALYSISCO-9
< SYSTEM DESCRIPTION > [QR25DE]
C
D E
F
G H
I
J
K L
M A
CO
NP
O
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000009460389
Symptom Check items
Cooling sys-
tem parts
malfunction Poor heat transfer
Water pump malfunction Worn or loose drive belt
—
Thermostat stuck closed Coolant circulation
Damaged fins Dust contamination or rock
clogging
Mechanical damage
Clogged radiator cooling
tube Excess foreign material
(rust, dirt, sand, etc.)
Reduced air flow Cooling fan does not oper-
ate
Engine cooling fans —
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — Radiator shroud —
Improper coolant mixture
ratio — Coolant viscosity —
Poor coolant quality — Periodic maintenance —
Insufficient coolant Coolant leaks Cooling hose
Loose clamp
Cracked hose
Water pump Poor sealing
Radiator cap Loose
Poor sealing
Radiator O-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tank Exhaust gas leaks into cool-
ing system Cylinder head deterioration
Cylinder head gasket deteri-
oration
Revision: November 20132014 Altima NAM
CO-10
< SYSTEM DESCRIPTION >[QR25DE]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function — Overload on engine
Abusive driving
High engine rpm under no
load
Driving in low gear for ex-
tended time
Driving at extremely high
speed
Powertrain sy stem malfunc-
tion
—
Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flow Blocked radiator grille Installed car brassiere
—
Mud contamination or paper
clogging
Blocked bumper
Blocked radiator
Blocked condenser
Installed large fog lamp
Symptom Check items
Revision: November 20132014 Altima NAM
THERMOSTAT AND THERMOSTAT HOUSINGCO-23
< REMOVAL AND INSTALLATION > [QR25DE]
C
D E
F
G H
I
J
K L
M A
CO
NP
O
• Place a thread so that it is caught
in the valves of the thermostat.
Immerse fully in a container filled with water. Heat while stirring.
• The valve opening temperature is the temperature at which the
valve opens and the thermostat falls from the thread.
• Continue heating. Check the full-open lift amount. NOTE:
The full-open lift amount standard temperature for the thermostat is
the reference value.
• After checking the full-open lift amount, lower the water tempera-
ture and check the valve closing temperature.
• If valve setting at measured values are out of standard range, replace thermostat.
INSTALLATION
Installation is in the reverse order of removal.
• Install the thermostat with the whole circumference of the flange fit-
ting securely inside the rubber ring.
• Install the thermostat with the jiggle valve facing upwards. The
position deviation may be within the range of ±10 °.
• After installation, refill coolant and check for leaks. Refer to CO-
12, "Changing Engine Coolant" and CO-11, "System Inspection".
SLC252B
Thermostat Standard Values
Valve opening temperature Refer to CO-26, "Thermostat"
Full-open lift amount Refer to CO-26, "Thermostat"
Valve closing temperature Refer to CO-26, "Thermostat"
PBIC0157E
Revision: November 20132014 Altima NAM
OVERHEATING CAUSE ANALYSISCO-33
< SYSTEM DESCRIPTION > [VQ35DE]
C
D E
F
G H
I
J
K L
M A
CO
NP
O
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000009460412
Symptom Check items
Cooling sys-
tem parts
malfunction Poor heat transfer
Water pump malfunction Worn or loose drive belt
—
Thermostat stuck closed Coolant circulation
Damaged fins Dust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tube Excess foreign material
(rust, dirt, sand, etc.)
Reduced air flow Cooling fan does not oper-
ate
Fan assembly —
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — Radiator shroud —
Improper coolant mixture
ratio —
Coolant viscosity —
Poor coolant quality — —
Insufficient coolant Coolant leaks Cooling hose
Loose clamp
Cracked hose
Water pump Poor sealing
Radiator cap Loose
Poor sealing
Radiator O-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tank Exhaust gas leaks into cool-
ing system Cylinder head deterioration
Cylinder head gasket deteri-
oration
Revision: November 20132014 Altima NAM
CO-34
< SYSTEM DESCRIPTION >[VQ35DE]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function — Overload on engine
Abusive driving
High engine rpm under no
load
Driving in low gear for ex-
tended time
Driving at extremely high
speed
Powertrain sy stem malfunc-
tion
—
Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flow Blocked bumper Blocked air flow
—
Blocked radiator grille
Installed car brassiere
Mud contamination or paper
clogging
Blocked radiator Blocked air flow
Blocked condenser
Installed large fog lamp
Symptom Check items
Revision: November 20132014 Altima NAM