EM-68
< REMOVAL AND INSTALLATION >[QR25DE]
TIMING CHAIN
8. Install new front oil seal to front cover. Refer to
EM-71, "Removal and Installation of Front Oil Seal".
9. Install front cover with the following procedure:
a. Install O-rings to cylinder head and cylinder block. CAUTION:
Do not reuse O-rings.
b. Apply a continuous bead of liquid gasket to front cover as shown.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-21, "Recommended Chemi cal Products and Sealants"
.
CAUTION:
• For bolt holes with marks (5 locations), apply liquid
gasket outside the holes.
• Installation should be done within 5 minutes after applica-
tion of liquid gasket.
• Do not fill the engine with oil for at least 30 minutes after
the components are installed to allow the liquid gasket to
cure.
c. Make sure the mating marks on the timing chain and each sprocket are still aligned. Then install the front cover.
CAUTION:
Do not damage the front oi l seal during installation.
(2) : Camshaft sprocket (INT)
(4) : Timing chain slack guide
(5) : Crankshaft key
(6) : Crankshaft sprocket
(7) : Balancer unit sprocket
(8) : Balancer unit chain tensioner
(9) : Balancer unit timing chain
(10) : Timing chain tension guide
(11) : Camshaft sprocket (EXH)
(A) : Mating mark (Outer groove)
(B) : Pink link
(C) : Mating mark (lug)
(D) : Mating mark (stamp)
(E) : Yellow link
(F) : Pink link
(G) : Mating mark (stamp)
(H) : Mating mark (stamp)
(J) : Yellow link
(K) : Mating mark (Outer groove)
(L) : Pink link
(a) : 35.7 mm (1.406 in)
(b) : 6.0 – 6.5 mm (0.236 – 0.256 in)
(c) : 3.4 – 4.4 mm (0.134 – 0.173 in)
(d) : 179.6 mm (7.07 in)
(e) : 35.5 mm (1.398 in)
(f) : 31.3 mm (1.232 in)
(G) : Dowel pin hole
ALBIA0943ZZ
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CYLINDER BLOCKEM-91
< UNIT DISASSEMBLY AND ASSEMBLY > [QR25DE]
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22. Remove the crankshaft (A).
CAUTION:
• Do not damage or deform the signal plate (B) while
mounted on the crankshaft.
• When setting the crankshaft on a flat surface, use a block of wood to avoid interferen ce between the signal plate
and the surface.
• Do not remove signal plate unless it is necessary.
23. Pull the rear oil seal off of the rear end of the crankshaft. CAUTION:
Do not damage the crankshaft or cylinder block when removing the rear oil seal.
NOTE:
When replacing the rear oil seal without removing the cy linder block, use a suitable tool to pull it out from
between crankshaft and block.
24. Remove the main bearings and thrust bearings from the cylinder block and lower cylinder block. CAUTION:
Identify and number the bearings, if reusing th em, so that they are assembled in the same position
and direction.
25. Remove oil jets (A) if necessary.
ASSEMBLY
1. Using compressed air, clean out the coolant and oil passages in the cylinder block, the cylinder bore and
the crankcase to remove any foreign material.
WARNING:
Use approved safety glasses to protect your eyes.
2. Install the drain plugs on the cylinder block. • Apply Silicone RTV Sealant. Use Genuine Silicone RTV Seal ant, or equivalent. Refer to
GI-21, "Recommended Chemi cal Products and Sealants"
.
• : Engine front CAUTION:
Do not reuse copper sealing washers.
AWBIA1377ZZ
: Engine front
JPBIA0686ZZ
Drain plug torque
Drain plug (A) : 54 Nm (5.5 kg-m, 40 ft-lb)
Drain plug (B) : 9.8 Nm (1.0 kg-m, 87 in-lb)
AWBIA1328GB
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CYLINDER BLOCKEM-93
< UNIT DISASSEMBLY AND ASSEMBLY > [QR25DE]
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7. Install the lower cylinder block.
• Apply Silicone RTV Sealant to positions as shown (A and B).
• Use Genuine Silicone RTV Sealant, or equivalent. Refer to GI-
21, "Recommended Chemical Products and Sealants".
CAUTION:
After the Silicone RTV Sealant is applied, the lower cylinder
block installation must be finished within 5 minutes.
NOTE:
Cylinder block and lower cylinder block are machined together. Replace only as a unit. Do not replace
separately.
8. Tighten lower cylinder block bolts in the numerical order as shown and according to the following steps:
a. Apply new engine oil to threads and seat surfaces of the bolts.
b. Tighten bolts to specification using suitable tool and Tool (A). CAUTION:
Check tightening angle. Do not judge angle by visual
inspection.
c. Wipe off completely any protruding Silicone RTV Sealant on rear oil seal installation surface and the exte- rior of engine.
d. Check crankshaft side clearance. Refer to EM-96, "Inspection After Disassembly"
.
e. After installing the bolts, make sure that the crankshaft can be rotated smoothly by hand.
9. Apply new engine oil to new rear oil seal and install it using a suitable tool. • Install new oil seal in the direction shown.Dimension (A) : 4 - 5 mm (0.157 - 0.197 in)
Dimension (B) : Apply to end
AWBIA0040ZZ
KBIA0063E
Step 1, bolts 11 - 22 only : 25.1 N·m (2.6 kg-m, 19 ft-lb)
Step 2, bolts 1 - 10 only : 39.2 N·m (4.0 kg-m, 29 ft-lb)
Step 3, bolts 1 - 10 only : 60 °degrees rotation
Tool number (A) : KV10112100 (BT-8653-A)
(A) : Dust seal lip
(B) : Oil seal lip
: Drive plate side
: Engine front
JPBIA0687ZZ
PBIC3485J
Revision: November 20132014 Altima NAM
EM-124
< PRECAUTION >[VQ35DE]
PRECAUTIONS
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
do exactly as specified.
• Replace with new gasket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check oil or coolant passages for any restriction and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust. Before assembly, oil sliding surfaces well.
• Release air within route after draining coolant.
• Before starting engine, apply fuel pressure to fuel li nes with turning ignition switch ON (with engine stopped).
Then make sure that there are no leaks at fuel line connections.
• After repairing, start engine and increase engine speed to check coolant, fuel, oil, and exhaust systems for leakage.
Parts Requiring Angular TighteningINFOID:0000000009460520
• Use an angle wrench for the final tightening of the following engine parts:
- Cylinder head bolts
- Main bearing cap bolts
- Connecting rod cap nuts
- Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angular
tightening)
• Do not use a torque value for final tightening.
• The torque value for these parts are for a preliminary step.
• Ensure thread and seat surfaces are clean and coated with engine oil.
Precaution for Liquid GasketINFOID:0000000009460521
REMOVAL OF LIQUID GASKET
• After removing the bolts and nuts, separate the mating surface and remove the liquid gasket using Tool (A).
CAUTION:
Be careful not to damage the mating surfaces.
• In areas where the cutter is difficult to use, use a plastic hammer to lightly tap (1) the cutter where the liquid gasket is applied. Use a
plastic hammer to slide (2) the cutter by tapping on the side.
CAUTION:
Do not damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the gasket application surface and the mating surface.
• Remove the liquid gasket completely from the groove of the
gasket application surface, mounting bolts, and bolt holes.
2. Thoroughly clean the gasket application surface and the mating surface and remove adhering moisture, grease and foreign
materials.
3. Attach the liquid gasket tube to the tube presser. Use Genuine Silicone RTV Seal ant or equivalent. Refer to
GI-21, "Recommended Chemi cal Products and Sealants"
.
Tool Number: KV10111100 (J-37228)
AWBIA1249GB
PBIC0003E
Revision: November 20132014 Altima NAM
OIL PAN AND OIL STRAINEREM-157
< REMOVAL AND INSTALLATION > [VQ35DE]
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a. Insert Tool (A) between the lower oil pan and the upper oil pan.
CAUTION:
• Be careful not to damage the mating surface.
• Do not insert a screwdriver or similar tool, this will dam-
age the mating surfaces.
b. In areas where the cutter is difficult to use, use a plastic hammer to lightly tap (1) the cutter where the liquid gasket is applied. Use
a plastic hammer to slide (2) the cutter by tapping on the side.
4. If re-installing the original lower oil pan, remove the old liquid gasket from the mating surfaces using a scraper.
• Also remove the old liquid gasket from mating surface of the upper oil pan.
• Remove the old liquid gasket from the bolt holes and threads.
CAUTION:
Do not scratch or damage the mating surf aces when cleaning off the old liquid gasket.
INSPECTION AFTER REMOVAL
Clean oil strainer if any object is attached.
INSTALLATION
1. Apply a continuous bead of liquid gasket to the lower oil pan.
• Use Genuine Silicone RTV Sealant, or equivalent. Refer to GI-
21, "Recommended Chemical Products and Sealants".
• Be sure the liquid gasket is 4.5 - 5.5 mm (0.177 - 0.217 in) wide.
• Installation must be done within 5 minutes after applying liquid gasket.
2. Install the lower oil pan. Tighten the lower oil pan bolts in order as shown.
• Wait at least 30 minutes before refilling the engine with oil.
INSPECTION AFTER INSTALLATION
• Start the engine and check for leaks. Refer to LU-25, "Inspection".
• Inspect the engine oil level. Refer to LU-25, "Inspection"
.
Removal and Installation (Upper Oil Pan)INFOID:0000000009460550
REMOVAL
WARNING:
• Do not remove the oil pan until the exhaust system and cooling syst em have completely cooled off.
• When removing the front and rear engine through bolt s and nuts, lift the engine up slightly for safety.
For engine slingers, refer to EM-220, "Removal and Installation"
.
CAUTION:
When removing the upper oil pan from the engine , first remove the crankshaft position sensor (POS).
Be careful not to damage senso r edges or signal plate teeth.
Tool number : KV10111100 (J-37228)
AWBIA1249GB
SEM159F
AWBIA1357ZZ
Revision: November 20132014 Altima NAM
OIL PAN AND OIL STRAINEREM-159
< REMOVAL AND INSTALLATION > [VQ35DE]
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14. Remove front cover gasket and rear oil seal retainer gasket.
CAUTION:
Do not reuse gaskets.
15. Remove the oil strainer.
16. If re-installing the original oil pan, remove the old sealant from the mating surfaces using a scraper.
• Also remove the old sealant from mating surface of the cylin-
der block.
• Remove the old sealant from the bolt holes and threads.
CAUTION:
Do not scratch or damage th e mating surfaces when clean-
ing off the old sealant.
INSPECTION AFTER REMOVAL
Clean oil strainer if any object is attached.
INSTALLATION
1. Install oil strainer and tighten bolts to specified torque. Refer to EM-156, "Exploded View".
2. Apply Genuine Silicone RTV Sealant or equivalent, to the front cover gasket and the rear oil seal retainer gasket as shown.
Refer to GI-21, "Recommended Chemical Products and Seal-
ants".
CAUTION:
The components must be installed within 5 minutes of the
liquid gasket appli cation. Then allow 30 minutes for the liq-
uid gasket to set before operating the engine.
3. Install the front cover gasket and rear oil seal retainer gasket as shown.
CAUTION:
Do not reuse gaskets.
WBIA0328E
MEM108A
SEM964E
WBIA0328E
Revision: November 20132014 Altima NAM
EM-160
< REMOVAL AND INSTALLATION >[VQ35DE]
OIL PAN AND OIL STRAINER
4. Apply a bead of sealant to the cylinder block mating surface of
the upper oil pan to a limited portion as shown.
• Use Genuine Silicone RTV Sealant, or equivalent. Refer to GI-
21, "Recommended Chemical Products and Sealants".
• Be sure the sealant is applied to a limited portion as shown, and the sealant is 4.5 - 5.5 mm (0.177 - 0.217 in) wide.
• Attaching should be done within 5 minutes after coating.
CAUTION:
The components must be instal led within 5 minutes of the
liquid gasket applicat ion. Then allow 30 minutes for the liq-
uid gasket to set before operating the engine.
5. Install new O-rings on the cylinder block and oil pump body. CAUTION:
Do not reuse O-rings.
6. Install the upper oil pan. • Tighten upper oil pan bolts in the order as shown.
• Wait at least 30 minutes before refilling the engine with oil.
7. Install the lower oil pan. Refer to EM-156, "Removal and Installation (Lower Oil Pan)"
.
8. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "FOR USA AND CANADA : Fluids and Lubricants"
.
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- age at connection points.
• Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
:Engine front
:Cut here
AWBIA1350ZZ
SEM159F
WBIA0327E
LBIA0359E
Revision: November 20132014 Altima NAM
EM-170
< REMOVAL AND INSTALLATION >[VQ35DE]
ROCKER COVER
Do not shock ig
nition coils.
5. Remove blow by hose and breather hose from rocker cover.
6. Remove camshaft position sensor. CAUTION:
• Handle carefully to avoid dropping and shocks.
• Do not disassemble.
• Do not allow metal powder to adhere to magnetic part at sensor tip (A).
• Do not place sensors in a location where they are
exposed to magnetism.
7. Remove RH rocker cover bolts from cylinder head in order as shown.
INSTALLATION
Installation is in the reverse order of removal.
• Apply sealant to the areas on the front corners using suitable tool.
• Use Genuine Silicone RTV Sealant or equivalent. Refer to GI-21,
"Recommended Chemical Products and Sealants".
CAUTION:
The components must be installe d within 5 minutes of the liq-
uid gasket application. Then al low 30 minutes for the liquid
gasket to set before operating the engine.
ALBIA0258ZZ
: Engine front
AWBIA0704ZZ
PBIC2474E
Revision: November 20132014 Altima NAM