VACUUM LINESBR-33
< REMOVAL AND INSTALLATION >
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Inspection After RemovalINFOID:0000000009463711
VISUAL
Check for correct assembly, damage and deterioration.
CHECK VALVE AIRTIGHTNESS
• Use a suitable tool (A) to check the one-way valve from each end of the hose.
• Replace the vacuum hose assembly if the vacuum hose and check valve are malfunctioning. When connected to the
booster side (B) : Refer to
BR-49, "Check
Valve"
When connected to the
engine side (C) : Refer to
BR-49, "Check
Valve"
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SERVICE DATA AND SPECIFICATIONS (SDS)BR-49
< SERVICE DATA AND SPECIFICATIONS (SDS)
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Check ValveINFOID:0000000009463730
Brake BoosterINFOID:0000000009463731
Unit: mm (in)
Front Disc BrakeINFOID:0000000009463732
Unit: mm (in)
Rear Disc BrakeINFOID:0000000009463733
Unit: mm (in)
When suitable tool (A) is connected to the booster side (B) Vacuum should not decrease more than
3.3 kPa (25 mmHg, 0.98 inHg) for 15 sec-
onds under a vacuum of −26.6 ± 1.3 kPa ( −
500 ± 1.3 mmHg, −19.69 ± 0.04 inHg) at
room tempurature.
When suitable tool (A) is connected to the engine side (C) Vacuum should not exist.
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Input rod installation standard dimension (B)
(1): Lock nut
(2): Input rod 125
± 0.5 (4.92 ± 0.02)
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Brake pad Standard thickness (new) 11.0 (0.433)
Wear limit thickness 2.0 (0.079)
Disc rotor Standard thickness (new) 26.0 (1.024)
Wear limit thickness 24.0 (0.945)
Thickness variation (measured at 8 positions) 0.015 (0.0006)
Maximum runout (with it attached to the vehicle) 0.040 (0.0016)
Brake pad Standard thickness (new) 8.5 (0.335)
Wear limit thickness 1.0 (0.039)
Revision: November 20132014 Altima NAM
BRC-2
Work Procedure ......................................................62
DTC/CIRCUIT DIAGNOSIS ...................... ...64
C1101, C1102, C1103, C1104 WHEEL SEN-
SOR ................................................................. ...
64
DTC Logic ............................................................ ...64
Diagnosis Procedure ..............................................64
C1105, C1106, C1107, C1108 WHEEL SEN-
SOR ................................................................. ...
68
DTC Logic ............................................................ ...68
Diagnosis Procedure ..............................................68
C1109 POWER AND GROUND SYSTEM .........70
DTC Logic ............................................................ ...70
Diagnosis Procedure ..............................................70
C1110, C1153, C1170 ABS ACTUATOR AND
ELECTRIC UNIT (CONTROL UNIT) .............. ...
72
DTC Logic ............................................................ ...72
Diagnosis Procedure ..............................................72
C1111 PUMP MOTOR .......................................73
DTC Logic ............................................................ ...73
Diagnosis Procedure ..............................................73
C1113, C1145, C1146 YAW RATE/SIDE/DE-
CEL G SENSOR ............................................. ...
75
DTC Logic ............................................................ ...75
Diagnosis Procedure ..............................................75
C1115 ABS SENSOR [ABNORMAL SIGNAL] ...76
DTC Logic ............................................................ ...76
Diagnosis Procedure ..............................................76
C1116 STOP LAMP SWITCH ............................78
DTC Logic ............................................................ ...78
Diagnosis Procedure ..............................................78
C1120, C1122, C1124, C1126 ABS IN VALVE
SYSTEM ............ .............................................. ...
80
DTC Logic ............................................................ ...80
Diagnosis Procedure ..............................................80
C1121, C1123, C1125, C1127 ABS OUT
VALVE SYSTEM ............................................. ...
82
DTC Logic ............................................................ ...82
Diagnosis Procedure ..............................................82
C1130 ENGINE SIGNAL ...................................84
DTC Logic ............................................................ ...84
Diagnosis Procedure ..............................................84
C1140 ACTUATOR RELAY SYSTEM ...............85
DTC Logic ............................................................ ...85
Diagnosis Procedure ..............................................85
C1142 PRESS SENSOR ...................................87
DTC Logic ............................................................ ...87
Diagnosis Procedure ..............................................87
C1143 STEERING ANGLE SENSOR ...............88
DTC Logic ............................................................ ...88
Diagnosis Procedure ...............................................88
C1144 INCOMPLETE STEERING ANGLE
SENSOR ADJUSTMENT ............................... ...
90
DTC Logic ............................................................ ...90
Diagnosis Procedure ...............................................90
C1154 PNP SWITCH .........................................91
Description ........................................................... ...91
DTC Logic ...............................................................91
Diagnosis Procedure ...............................................91
Special Repair Requirement ...................................91
C1155 BR FLUID LEVEL LOW .........................93
DTC Logic ............................................................ ...93
Diagnosis Procedure ...............................................93
Component Inspection ............................................94
C1160 DECEL G SEN SET ...............................95
DTC Logic ............................................................ ...95
Diagnosis Procedure ...............................................95
C1164, C1165, C1166, C1167 CV/SV SYS-
TEM ................................................................. ...
96
DTC Logic ............................................................ ...96
Diagnosis Procedure ...............................................96
C1197 VACUUM SENSOR ............................. ...98
DTC Logic ............................................................ ...98
Diagnosis Procedure ...............................................98
C1198 VACUUM SENSOR ............................. ..100
DTC Logic ............................................................ .100
Diagnosis Procedure .............................................100
C1199 BRAKE BOOSTER ............................. ..102
DTC Logic ............................................................ .102
Diagnosis Procedure .............................................102
C119A VACUUM SENSOR ..............................104
DTC Logic ............................................................ .104
Diagnosis Procedure .............................................104
U1000 CAN COMM CIRCUIT ...........................106
DTC Logic ............................................................ .106
Diagnosis Procedure .............................................106
U1002 SYSTEM COMM (CAN) ........................107
DTC Logic ............................................................ .107
Diagnosis Procedure .............................................107
PARKING BRAKE SWITCH .............................108
Component Function Check ................................ .108
Diagnosis Procedure .............................................108
Component Inspection ..........................................109
VDC OFF SWITCH ...........................................110
Component Function Check ................................ .110
Diagnosis Procedure .............................................110
Component Inspection ..........................................111
Revision: November 20132014 Altima NAMRevision: November 20132014 Altima NAM
BRC-4
< PRECAUTION >[VDC/TCS/ABS]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint Syst
em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000009951721
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Precaution for Brake SystemINFOID:0000000009463735
WARNING:
Clean any dust from the front brake and rear br ake using a vacuum dust collector. Do not blow by
compressed air.
• Brake fluid use refer to BR-8, "Inspection"
.
• Do not reuse drained brake fluid.
• Do not spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface.
• Always confirm the specified tightening torque when installing the brake pipes.
• After pressing the brake pedal more deeply or harder t han normal driving, such as air bleeding, check each
item of brake pedal. Adjust brake pedal if it is outside the standard value.
• Do not use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause
improper operation.
• Always loosen the brake tube flar e nut with a flare nut wrench.
• Tighten the brake tube flare nut to the specified torque with a crow-
foot (A) and torque wrench (B).
• Always connect the battery terminal when moving the vehicle.
• Turn the ignition switch OFF and disconnect the ABS actuator and
electric unit (control unit) harness connector or the battery negative
terminal before performing the work.
• Check that no brake fluid leakage is present after replacing the parts.
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Revision: November 20132014 Altima NAMRevision: November 20132014 Altima NAM
PRECAUTIONSBRC-5
< PRECAUTION > [VDC/TCS/ABS]
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Precaution for Brake ControlINFOID:0000000009463736
• During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal.
• Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine
compartment. This is a normal status of operation check.
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
• When an error is indicated by ABS or another warning lamp, collect all necessary information from customer
(what symptoms are present under what conditions) and check for simple causes before starting diagnosis.
Besides electrical system inspection, check boos ter operation, brake fluid level, and fluid leaks.
• If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts, stop-
ping distance or steering stability may deteriorate.
• If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or
error.
• If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness pinches, open circuits or improper wiring.
• If the following components are replaced with non-genuine components or modified, the VDC OFF indicator
lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorbers, struts, springs , bushings, etc.), tires, wheels (exclude specified
size), components related to brake system (pads, roto rs, calipers, etc.), components related to engine (muf-
fler, ECM, etc.), components related to body reinforcement (roll bar, tower bar, etc.).
• Driving with broken or excessively worn suspensi on components, tires or brake system components may
cause the VDC OFF indicator lamp and the SLIP indicator lamp to turn on, and the VDC system may not
operate properly.
• When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC.
• When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as sharp curves on a freeway), the VDC may not operate no rmally, or the VDC warning lamp and the SLIP indi-
cator lamp may turn on. This is not a problem if normal operation can be resumed after restarting the engine.
• Sudden turns (such as spin turns, acceleration turns), drifting, etc. with VDC turned off may cause the yaw rate/side/decel G sensor to indicate a problem. This is not a problem if normal operation can be resumed
after restarting the engine.
Precaution for CAN SystemINFOID:0000000009463737
• Do not apply voltage of 7.0V or higher to terminal to be measured.
• Maximum open terminal voltage of tester in use must be less than 7.0V.
• Before checking harnesses, turn ignition switch OFF and disconnect battery negative cable.
• Area to be repaired must be soldered and wrapped with tape. Make sure that fraying of twisted wire is within 110 mm (4.33 in).
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Revision: November 20132014 Altima NAMRevision: November 20132014 Altima NAM
BRC-22
< SYSTEM DESCRIPTION >[VDC/TCS/ABS]
SYSTEM
CONDITIONS FOR INDICATOR LAMP ILLUMINATION
• Turns ON when VDC and TCS functions are switched to
non-operational status (OFF) by VDC OFF switch.
• Turns ON when ignition switch turns ON and turns OF F when the system is normal, for bulb check purposes.
CONDITIONS FOR WARNING LAMP ILLUMINATION
Turns ON when ignition switch turns ON and turns OFF when the system is normal, for bulb check purposes.
Component Function
Pump Returns the brake fluid reserved in reservoir to master cylinder by reducing pressure.
Motor Activates the pu mp according to signals from ABS actuator and el ectric unit (control unit).
Cut valve 1
Cut valve 2 Shuts off the ordinary brake line from master cylinder.
Suction valve 1
Suction valve 2 Supplies the brake fluid from master cylinder to the pump.
ABS IN valve Switches the fluid pressure line to increase or hold according to signals from control unit.
ABS OUT valve Switches the fluid pressure li ne to increase, hold or decrease according to si gnals from control unit.
Return check valve Returns the brake fluid from brake caliper to master cylinder by bypassing orifice of each valve when
brake is released.
Reservoir Temporarily reserves the brake fluid drained from brake caliper, so that pressure efficiently decreas-
es when decreasing pressure of brake caliper.
Pressure sensor Detects the brak e fluid pressure and transmits signal to ABS actuator and electric unit (control unit).
Condition (status) VDC OFF indicator lamp SLIP indicator lamp
Ignition switch OFF OFF OFF
For approx. 1 second after the ignition switch
is turned ON ON ON
Approx. 1 second after ignition switch is
turned ON (when the system is in normal op-
eration) OFF OFF
When VDC OFF switch is ON (VDC function
and TCS function are OFF) ON OFF
VDC function is malfunctioning OFF ON
TCS function is malfunctioning OFF ON
Condition (status) ABS warning lamp Brake warning lamp
Ignition switch OFF OFF OFF
For approx. 1 second after the ignition switch
is turned ON ON ON
Approx. 1 second after ignition switch is
turned ON (when the system is in normal op-
eration) OFF OFF
After engine starts OFF OFF
When parking brake operates (parking brake
switch ON) OFF ON
When brake fluid is less than the specified
level (brake fluid level switch ON) OFF ON
When vacuum sensor is malfunctioning OFF ON
VDC function is malfunctioning OFF OFF
TCS function is malfunctioning OFF OFF
ABS function is malfunctioning ON OFF
EBD function is malfunctioning ON ON
Revision: November 20132014 Altima NAMRevision: November 20132014 Altima NAM
BRC-44
< ECU DIAGNOSIS INFORMATION >[VDC/TCS/ABS]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
DTC Inspection Priority Chart
INFOID:0000000009463761
When multiple DTCs are displayed simultaneously, check each one using the following priority list.
C1164 When a malfunction is detected in cut valve 1. The following functions are sus- pended:
•VDC
•TCS
•ABS
•EBD
C1165 When a malfunction is detected in cut valve 2.
C1166 When a malfunction is detected in suction valve 1.
C1167 When a malfunction is detected in suction valve 2.
C1170 When the information in ABS actuator and electric unit (control unit) is not the same. The following functions are sus-
pended:
•VDC
•TCS
•ABS
C1197 When a malfunction is detected in vacuum sensor. Electrical vacuum assistance of
brake booster is suspended.
C1198 • When an open circuit is detected in vacuum sensor circuit.
• When a short circuit is detected in vacuum sensor circuit.
• When a malfunction is detected in vacuum sensor noise.
C1199 When brake booster vacuum is approx. 0 kPa (0 mmHg) during engine running. —
C119A When a malfunction is detected in supply power voltage of vacuum sensor. Electrical vacuum assistance of
brake booster is suspended.
U1000 When CAN communication signal is not continuously transmitted or received for 2
seconds or more. The following functions are sus-
pended:
•VDC
•TCS
U1002 When ABS actuator and electric unit (control unit) is not transmitting or receiving
CAN communication signal for 2 seconds or less.
DTC Malfunction detected condition Fail-safe condition
Priority Detected item (DTC)
1 • U1000 CAN COMM CIRCUIT
• U1002 SYSTEM COMM(CAN)
2 • C1110 CONTROLLER FAILURE
• C1153 EMERGENCY BRAKE
• C1170 VARIANT CORDING
3 • C1130 ENGINE SIGNAL 1
• C1144 ST ANG SEN SIGNAL
4 • C1109 BATTERY VOLTAGE [ABNORMAL]
• C 1111 P U M P M O T O R
•C1140 ACTUATOR RLY
Revision: November 20132014 Altima NAMRevision: November 20132014 Altima NAM
CONFIGURATION [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)]
BRC-61
< BASIC INSPECTION > [VDC/TCS/ABS]
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For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”.
>> GO TO 9.
7.REPLACING ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) (2)
Replace ABS actuator and electric unit (control unit). Refer to BRC-128, "Removal and Installation"
.
CAUTION:
Never perform the following work items:
• Air bleeding
>> GO TO 8.
8.WRITING (MANUAL WRITING)
CONSULT Configuration
1. Select “Manual Configuration”.
2. Select the “Type ID” searched by using FAST (service parts catalogue) to write the “Type ID” into the ABS
actuator and electric unit (control unit).
NOTE:
For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”.
>> GO TO 9.
9.VERIFYING TYPE ID (2)
Compare “Type ID” written into the ABS actuator and el ectric unit (control unit) with the one searched by using
FAST (service parts catalogue) to check that these “Type ID” agree with each other.
NOTE:
For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”.
>> GO TO 10.
10.CHECKING VDC WARNING LAMP
1. Turn the ignition switch OFF.
2. Turn the ignition switch ON and check that the VDC warning lamp turns OFF after staying illuminated for
approximately two seconds.
CAUTION:
Never start the engine.
Is the inspection result normal?
YES >> GO TO 11.
NO >> Perform the self-diagnosis of “ABS”. Refer to BRC-33, "CONSULT Function (ABS)"
.
11 .PERFORMING SUPPLEMENTARY WORK
1. Perform the air bleeding. Refer to BR-14, "Bleeding Brake System"
.
2. Perform the self-diagnosis of all systems.
3. Erase self-diagnosis results.
>> End of work.
Revision: November 20132014 Altima NAMRevision: November 20132014 Altima NAM