PRECAUTIONSTM-215
< PRECAUTION > [CVT: RE0F10E]
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On Board Diagnosis (OBD) System of CVT and EngineINFOID:0000000009464176
The TCM and ECM have an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to
warn the driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and di sconnect the battery cable from the negative terminal
before any repair or inspection work. The open/s hort circuit of related switches, sensors, solenoid
valves, etc. will cause the MIL to light up.
• Be sure to connect and lock the connectors secure ly after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MIL to light up due to a short circuit.
• Be sure to connect rubber tubes properly afte r work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system, etc.
• Be sure to erase the unnecessary malfunction informa tion (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
Removal and Installation Proc edure for CVT Unit ConnectorINFOID:0000000009464177
REMOVAL
• Rotate bayonet ring counterclockwise. Pull out CVT unit har-
ness connector upward and remove it.
INSTALLATION
1. Align marking on CVT unit harness connector terminal with marking on bayonet ring. Insert CVT unit harness connector.
2. Rotate bayonet ring clockwise.
3. Rotate bayonet ring clockwise until marking on CVT unit har- ness connector terminal body is aligned with the slit on bayo-
net ring as shown in the figure (correctly fitting condition).
CAUTION:
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TM-216
< PRECAUTION >[CVT: RE0F10E]
PRECAUTIONS
• Securely align marking (A) on CVT unit harness connec-
tor terminal body with bayonet ring slit . Then, be care-
ful not to make a half fit cond ition as shown in the figure.
• Never mistake the slit of bayonet ring for other dent por- tion.
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COMPONENT PARTSTM-219
< SYSTEM DESCRIPTION > [CVT: RE0F10E]
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*: These components are included in control valve assembly.
CVT CONTROL SYSTEM : TCMINFOID:0000000009464181
• The vehicle driving status is judged based on the signals from the sensors, switches, and other control units,
and the optimal transaxle control is performed.
• For TCM control items, refer to TM-232, "CVT CONTROL SYSTEM : System Description"
.
CVT CONTROL SYSTEM : Transmission Range SwitchINFOID:0000000009464182
• The transmission range switch is installed to upper part of transaxle case.
• The transmission range switch detects the selector lever position.
CVT CONTROL SYSTEM : Primary Speed SensorINFOID:0000000009464183
• The primary speed sensor is installed to side cover of transaxle.
• The primary speed sensor detects primary pulley speed.
Combination meter The TCM receives the following signal via CAN communications from the
combination meter for judging the driving request from the driver.
• Paddle shift up signal
• Paddle shift down signal
• Vehicle speed signal
The TCM transmits the following signal via CAN communications to the
combination meter.
• Shift position indicator signal
Refer to MWI-6, "METER SYSTEM : Component Parts Location"
for de-
tailed installation location.
O/D OFF indicator lamp When the ignition switch is pushed to the ON position, the light comes on
for 2 seconds.
Malfunction indicator lamp (MIL) TM-243, "DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)"
Shift position indicator TM-223, "CVT CONTROL SYSTEM : Shift Position Indicator"
ABS actuator and electric unit (control unit)The TCM receives the following signal via CAN communications from the
ABS actuator and electric unit (control unit).
• ABS operation signal
Refer to BRC-8, "Component Parts Location"
for detailed installation loca-
tion.
BCM Refer to
BCS-4, "BODY CONTROL SYSTEM : Component Parts Location"
for detailed installation location.
Transmission range switch TM-219, "CVT CONTROL SYSTEM : Transmission Range Switch"
Input speed sensor TM-220, "CVT CONTROL SYSTEM : Input Speed Sensor"
CVT unit connector —
Primary speed sensor TM-219, "CVT CONTROL SYSTEM : Primary Speed Sensor"
Output speed sensor TM-220, "CVT CONTROL SYSTEM : Output Speed Sensor"
Control
valve CVT fluid temperature sensor*
TM-221, "CVT CONTROL SYSTEM : CVT Fluid Temperature Sensor"
Primary pressure sensor* TM-221, "CVT CONTROL SYSTEM : Primary Pressure Sensor"
Secondary pressure sensor* TM-222, "CVT CONTROL SYSTEM : Secondary Pressure Sensor"
Primary pressure solenoid valve* TM-222, "CVT CONTROL SYSTEM : Primary Pressure Solenoid Valve"
Secondary pressure solenoid valve* TM-222, "CVT CONTROL SYSTEM : Seco ndary Pressure Solenoid Valve"
Select solenoid valve* TM-223, "CVT CONTROL SYSTEM : Select Solenoid Valve"
Torque converter clutch solenoid
valve* TM-223, "CVT CONTROL SYSTEM : Torq
ue Converter Clutch Solenoid
Va l v e "
Line pressure solenoid valve* TM-223, "CVT CONTROL SYSTEM : Line Pressure Solenoid Valve"
Paddle shifter TM-223, "CVT CONTROL SYSTEM : Paddle Shifter"
No. Component Function
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TM-222
< SYSTEM DESCRIPTION >[CVT: RE0F10E]
COMPONENT PARTS
• When pressure is applied to the ceramic device in
the primary pressure sensor, the ceramic device is
deformed, resulting in voltage change. TCM evaluates the primary pressure from its voltage change. Voltage
is increased along with pressure increase.
CVT CONTROL SYSTEM : Secondary Pressure SensorINFOID:0000000009464188
• The secondary pressure sensor is installed to control valve.
• The secondary pressure sensor detects the pressure applied to the secondary pulley.
• When pressure is applied to the metal diaphragm in the secondary pressure sensor, the metal diaphragm is
deformed, resulting in voltage change. TCM evaluates the secondary pressure from its voltage change. Volt-
age is increased along with pressure increase.
CVT CONTROL SYSTEM : Primary Pressure Solenoid ValveINFOID:0000000009464189
• The primary pressure solenoid valve is installed to control valve.
• The primary pressure solenoid valve controls the prim ary reducing valve. For information about the primary
reducing valve, refer to TM-229, "TRANSAXLE : Component Description"
.
• The primary pressure solenoid valve uses the linear solenoid valve [N/H (normal high) type].
NOTE:
• The principle of the linear solenoid valve utilizes the fa ct that the force pressing on the valve spool installed
inside the coil increases nearly in proportion to the current . This allows it to produce a fluid pressure that is
proportional to this pressing force.
• The N/H (normal high) produces hydraulic control when the coil is not energized.
CVT CONTROL SYSTEM : Secondary Pressure Solenoid ValveINFOID:0000000009464190
• The secondary pressure solenoid valve is installed to control valve.
• The secondary pressure solenoid valve controls t he secondary reducing valve. For information about the
secondary reducing valve, refer to TM-229, "TRANSAXLE : Component Description"
.
• The secondary pressure solenoid valve uses the linear solenoid valve [N/H (normal high) type].
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STRUCTURE AND OPERATIONTM-225
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STRUCTURE AND OPERATION
TRANSAXLE
TRANSAXLE : Cross-Sectional ViewINFOID:0000000009464197
Converter housing Oil pump Planetary gear
Control valve Oil pan Chain belt
Primary pulley Secondary pulley Side cover
Transaxle case Differential case Final gear
Reduction gear Idler gear Output gear
Drive sprocket Torque converter Driven sprocket
Oil pump chain
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TM-226
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STRUCTURE AND OPERATION
TRANSAXLE : Operation Status
INFOID:0000000009464198
× : Engaged or applied.
TRANSAXLE : Trans axle MechanismINFOID:0000000009464199
TORQUE CONVERTER (WITH LOCK-UP FUNCTION)
In the same way as a conventional A/T, the torque c onverter is a system that increases the engine torque and
transmits the torque to the transaxle. A symmetr ical 3-element, 1-stage, 2-phase type is used here.
OIL PUMP
Utilizes a vane-type oil pump that is driven by the engi ne through the oil pump drive chain in order to increase
efficiency of pump discharge volume in low-speed zone and optimize pump discharge volume in high-speed
zone. Discharged oil from oil pump is transmitted to contro l valve. It is used as the oil of primary and second-
ary pulley operation, the oil of clutch operation, and the lubricant for each part.
PLANETARY GEAR
• A planetary gear type of forward/reverse selector me chanism is installed between the torque converter and
primary pulley.
• The power from the torque converter is input via the i nput shaft, operating a wet multi-plate clutch by means
of hydraulic pressure to switch between forward and reverse driving.
Operation of Planetary gear
BELT & PULLEY
It is composed of a pair of pulleys (the groove width is changed freely in the axial direction) and the chain belt
.The groove width changes according to wrapping radius of chain belt and pulley from low status to overdrive
status continuously with non-step. It is controlled wit h the oil pressures of primary pulley and secondary pulley.
Chain belt
Selector lever
position Parking mech-
anism Forward
clutch Reverse brake Primary pulley Secondary
pulley Chain belt Final drive
P ×
R ×××××
N
D × ××××
DS × ××××
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STRUCTURE AND OPERATIONTM-227
< SYSTEM DESCRIPTION > [CVT: RE0F10E]
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The chain belt consists of approximately 150 locker pins and
1,000 link plates . Chains are rotated by locker pins sandwiched by
pulleys. This produces tension difference in chains among pulleys.
Accordingly, the power is transferred by the tension.
Pulley
The primary pulley (input shaft side) and the secondary pulley (output shaft side) have the shaft with slope
(fixed cone surface), movable sheave (movable cone surface that can move in the axial direction) and oil pres-
sure chamber at the back of the movable sheave.
The movable sheave slides on the shaft to change the gr oove width of the pulley. Input signals of engine load
(accelerator pedal opening), primary pulley speed and secondary pulley speed change the operation pres-
sures of the primary pulley and the secondary pulley, and controls the pulley groove width.
FINAL DRIVE AND DIFFERENTIAL
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TM-228
< SYSTEM DESCRIPTION >[CVT: RE0F10E]
STRUCTURE AND OPERATION
The deceleration gears are composed of 2 stages: primar
y deceleration (output gear, idler gear pair) and sec-
ondary deceleration (reduction gear, final gear pair). All of these gears are helical gears.
The lubrication oil is the same as the CVT fluid which lubricates the entire transaxle.
TRANSAXLE : Oil Pressure System INFOID:0000000009464200
Oil pressure required for operation of the transaxle transmission mechanism is generated by oil pump, oil
pressure control valve, solenoid valve, etc.
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