2013 SSANGYONG NEW ACTYON SPORTS battery

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(1) Checking
Using battery tester ▶
PASS (11.0 V or more): Explain to the customer that the battery is reusable.
Need to be charged (9.0 to 11.0 V): Charge the battery with a charger and reinstall it. Explain it to the
customer.
Need to be replaced (9.0 V or more): The battery should be replaced due to overdischarging. -
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(2) How to use battery tester
How it works and How to use it ▶
Determine battery capacity by fixing current
(load capacity) and time and varying voltage.
Determine battery capacity based on the
amount of voltage drop when discharging a
fixed load capacity (120 A) for 5 seconds.
Connect the tester to the battery and read the
display while applying a load for 5 seconds. -
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How to read display ▶
Red area (①): overdischarge or faulty
battery
Yellow area (②): Need to be charged (using
a vehicle alternator and a battery charger)
Green area (③): Normal
Red area on the left-hand side of OK (④):
Impossible to charge with an alternator
Green area with OK (⑤): Normally charged
Red area on the right-hand side of OK (⑥):
Overcharged by an alternator태 -
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(3) Starting with jumper cable
If the battery is weak or terminated, the battery from another vehicle can be used with jumper cables to
start the engine.
Connecting order ▶
The positive (+) terminal of the discharged battery
The positive (+) terminal of the booster battery
The negative (-) terminal of the booster battery
Connect one end of the other jumper cable to the body of the discharged vehicle, such as the engine
block or a front towing hook. 1.
2.
3.
4.
Starting ▶
Prepare a set of jumper cables.
Place another vehicle that has the same 12 V of power near to the discharged vehicle.
Switch off all electrical accessories for the discharged vehicle.
Apply the parking brake and shift the transaxle to the P position (automatic transaxle) or neutral (N)
position (manual transaxle).
Connect the jumper cables.
Try to start the discharged vehicle while accelerating the engine rpm in the booster vehicle.
Attempt to start the engine with the discharged battery.
After starting the engine, carefully disconnect the jumper cables in the reverse sequence of
connection. 1.
2.
3.
4.
5.
6.
7.
8.

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If the charge warning lamp ( ) on the instrument cluster comes on while driving, there is a
malfunction in the charge system including the battery. Therefore, carrying out the system check is
needed.
(4) Maintenance
Make sure that the battery cables are firmly connected.
If the terminals are corroded, clean them with a wire brush or sandpapers.
Always disconnect the battery cables with the ignition key removed. When disconnecting the battery
cables with the ignition key turned to ON or ACC position, several electric units can be damaged
due to sudden voltage change.
Check the battery for crack, damage or fluid leaks. Replace it if necessary.
Wipe out the battery fluid on the battery surface using a rubber glove and a clean cloth wetted with
soapy water. -
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Alternator
The alternator charges the battery and
supplies power to each electric unit by
converting the mechanical energy to the
electrical energy.
1. SYSTEM DESCRIPTION
1) Overview
The charge system is designed to supply electrical energy to the vehicle while driving, and supplies a
constant direct current voltage by converting mechanical rotational movement to electrical energy.
The voltage regulator on the back of the alternator controls the generated voltage in all rotating ranges
and adjusts the system voltage according to the electric load and ambient temperature change.
2) System Layout (Locations)
Battery
It converts the chemical energy to the
electrical energy and supplies power to the
corresponding electric units when starting the
engine.

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Alternator (140 A)Alternator (120 A)
2) Charging
The alternator uses a new regulator which has three diodes. It consists of the delta stator, rectifier bridge,
slip ring and brush.
Charging time according to vehicle conditions and environment ▶
Specification: Charging a fully depleted high-
capacity battery takes twice or more as long as
charging a fully depleted battery for small
vehicles.
Temperature: The lower the temperature is, the
longer the time taken to charge the battery.
When connecting the battery charger to the cold
battery, the amount of current the battery can
accept initially is very small. As the battery gets
warmer, it can accept more current.
Charging capacity: Charging a battery with a low-capacity charger takes longer time than charging with
a high-capacity charger.
Charging status: Charging a fully depleted battery takes twice or more as long as charging a half-
depleted battery. Since the electrolyte in a fully depleted battery consists of nearly pure water and
conductor, only a very small amount of current can be accepted by the battery initially. The charging
current increases as the amount of acids in the electrolyte is increased by the charging current.
3) Output Characteristics

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4) Operation
Glow plug is installed in the cylinder head. It enhances the cold starting performance and reduces the
exhaust gas during cold starting.
ECU receives the data (engine rpm, coolant temperature, vehicle speed) through CAN lines. Based on
the data, GCU controls the pre-glow, cranking and post-glow. It also checks the glow plugs, and sends
the result to ECU.
(1) Temperature/Current Properties of GCU
GCU increases the temperature of glow plug very rapidly (approx. 2 seconds up to 100
FETs (similar to transistor) for each cylinder are integrated in GCU. During the pre-glow
period, battery voltage is supplied to the glow plugs directly to heat them rapidly.
After getting the desired temperature by pre-glowing, the temperature is controlled by duty
ratio. Step 1:
Step 2 & 3:
Step 4:
This shows the supplying voltage and time by GCU in each step. The step 4 is the period to keep the
temperature. -Step 1: I1
Step 2: I2
Step 3: I3
Step 4: I4

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(2) Pre-heating time control based on battery voltage
GCU monitors the battery voltage. If it is low, GCU extends the pre-heating time.
GCU monitors the energy to glow plugs (the amount of pre-heating energy is always same). -
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GCU monitors the battery voltage. If it is low, GCU extends the pre-heating time to get enough
energy. -
GCU monitors the battery voltage. If it is low, GCU increases PWM duty.. -

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2. TROUBLESHOOTING
ProblemPossible Cause　Action
Engine will not crankLow battery voltage Charge or replace
Loose, corroded or damaged battery cable
Repair or replace
Faulty starter or open circuit
Faulty ignition switch or blown fuse Repair or replace
Poor engine ground Repair
Engine cranks too
slowLow battery voltage Charge or replace
Loose, corroded or damaged battery cable
Repair or replace
Faulty starter
Starter does not
stopFaulty starter
Faulty ignition switch Replace
Engine cranks
normally, but does
not startBroken pinion gear or faulty starter
Replace the starter
Broken flywheel ring gear Replace
Open circuit Repair