2012 YAMAHA TZR50 Owners Manual

PERIODIC MAINTENANCE AND ADJUSTMENT
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6
EAU17717
General maintenance and lubrication chart
ODOMETER READING
CHECK OR ANNUAL
NO. ITEM MAINTENANCE JOB
1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
1*
Air filter element • Clean.
√√• Replace. √√
2 Clutch • Check operation.
• Adjust. √√ √ √ √
• Check operation, fluid level and
3* Front brake vehicle for fluid leakage. √√ √ √ √ √
• Replace brake pads.
Whenever worn to the limit
• Check operation, fluid level and
4* Rear brake vehicle for fluid leakage. √√ √ √ √ √
• Replace brake pads.
Whenever worn to the limit
• Check for cracks or damage.
5* Brake hose • Check for correct routing and
√ √√ √ √
clamping.
• Replace. Every 4 years
6*Wheels • Check runout and for damage. √ √√ √
• Check tread depth and for damage.
7* Tires • Replace if necessary. √ √√ √ √
• Check air pressure.
• Correct if necessary.
8* Wheel bearings • Check bearing for looseness or
damage. √ √√ √
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PERIODIC MAINTENANCE AND ADJUSTMENT
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ODOMETER READING
CHECK OR ANNUAL
NO. ITEM MAINTENANCE JOB
1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
• Check operation and for
9* Swingarm excessive play. √ √√ √
• Lubricate with lithium-soap-
based grease. Every 24000 km (14000 mi)
• Check chain slack, alignment and condition. Every 500 km (300 mi) and after washing
10 Drive chain • Adjust and lubricate chain with
the motorcycle, riding in the rain or riding in wet areas
a special O-ring chain lubricant
thoroughly.
• Check bearing play and steering
11 * Steering bearings for roughness. √√ √ √ √
• Lubricate with lithium-soap-
based grease. Every 50000 km (30000 mi)
12 * Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √ √√ √ √
13 Brake lever pivot
shaft • Lubricate with silicone grease.
√ √√ √ √
14 Brake pedal pivot
• Lubricate with lithium-soap-
shaft based grease. √ √√ √ √
15 Clutch lever pivot
• Lubricate with lithium-soap-
shaft based grease. √ √√ √ √
16 Shift pedal pivot
• Lubricate with lithium-soap-
shaft based grease. √ √√ √ √
• Check operation.
17 Sidestand • Lubricate with lithium-soap- √ √√ √ √
based grease.
18 * Sidestand switch • Check operation. √√ √ √ √ √
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PERIODIC MAINTENANCE AND ADJUSTMENT
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6
ODOMETER READING
CHECK OR ANNUAL
NO. ITEM MAINTENANCE JOB
1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
19 * Front fork • Check operation and for oil
leakage. √ √√ √
Rear suspension
• Check operation.
√ √√ √
20 * relay arm and
• Lubricate with lithium-soap-
connecting arm
pivoting points based grease.
√√
21 * Autolube pump • Check operation.
• Bleed if necessary. √
√ √√
22Transmission oil • Check oil level.
√√ √ √ √ √• Change.√√ √
23 * Front and rear brake
switches • Check operation.
√√ √ √ √ √
24 Moving parts and
cables • Lubricate.
√ √√ √ √
• Check operation.
25 * Throttle grip • Check throttle grip free play, and
√ √√ √ √
adjust if necessary.
• Lubricate cable and grip housing.
26 * Lights, signals and
• Check operation.
switches • Adjust headlight beam. √√ √ √ √ √
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EAU18670
TIP
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the bra- ke fluid.
• Replace the brake hoses every four years and if cracked or damaged.
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PERIODIC MAINTENANCE AND ADJUSTMENT
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EAU18712
Removing and installing
cowlings and panels
The cowlings and panels shown need
to be removed to perform some of the
maintenance jobs described in this
chapter. Refer to this section each
time a cowling or panel needs to be
removed and installed.
1. Cowling A
2. Cowling C1. Cowling B
2. Panel A
3. Panel B
EAUS2080
Cowling A
T
o remove the cowling
1. Remove the bolt and the screws.
1. Screw
2. Bolt
2. Pull the cowling down slightly, and
then pull it outward as shown.
1. Cowling A
To install the cowling
Insert the tabs on the cowling into the
slots as shown, and then install the
bolt and the screws.
1. Tab
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EAUS2090
Cowling B
T
o remove the cowling
1. Remove cowling A.
2. Remove the bolt and the screws.
1. Screw
2. Bolt
3. Pull the cowling down slightly,and then pull it outward as
shown.
1. Cowling B
To install the cowling
1. Insert the tabs on the cowlinginto the slots as shown, and then
install the bolt and the screws.
1. Tab
2. Install cowling A.
EAUS2100
Cowling C
T
o remove the cowling
1. Remove cowlings A and B. (Seepage 6-8).
2. Remove the screw shown.
1. Screw
3. Remove the bolts and screws shown, and then take the cowling
off.
PERIODIC MAINTENANCE AND ADJUSTMENT
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1. Screw
2. Bolt
To install the cowling
1. Insert the tabs on the cowlinginto the slots as shown, and then
install the bolts and screws.
1. Tab
2. Install the screw removed in step 2.
3. Install cowlings B and A.
EAU19161
Panel A
T
o remove the panel
1. Remove the bolt.
1. Panel mounting bolt
2. Pull the rear of the panel out, andthen slide the panel forward to
release it in the front.
1. Panel A
To install the panel
1. Secure the front of the panel, andthen push the rear of the panel in.
2. Install the bolt.
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EAUS2110
Panel B
T
o remove the panel
1. Turn the fuel cock lever to the offposition. (See page 3-11).
2. Remove the fuel cock lever screw, the fuel cock lever and the
panel screw, and then take the
panel off as shown.
1. Fuel cock lever
2. Screw 1. Panel B
2. Panel mounting bolt
To install the panel
1. Place the panel in the original
position by pushing it.
2. Install the fuel cock lever, the fuel cock lever screw and the panel
screw.
EAUS1580
Checking the spark plug
The spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause
any spark plug to slowly erode, the
spark plug should be removed and
checked in accordance with the
periodic maintenance and lubrication
chart. In addition, the condition of the
spark plug can reveal the condition of
the engine.
To remove the spark plug1. Remove panel A. (See page 6-8).
2. Remove the spark plug cap.
1. Spark plug cap
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