13B-22
MR-372-J84-13B200$144.mif
V13
DIESEL INJECTION
Fault finding – Replacement of components
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
PROCEDURE:
Before replacing or reprogramming the computer:
– Select command SC003 Save computer data,
– if the following message appears: backup file exists, do you want to overwrite it?:
(this file corresponds to the last save carried out on the tool)
–select YES.
When the backup is complete, replace the computer or reprogram, then proceed to the next step.
After replacing or reprogramming the computer:
– Select command SC001 Write saved data, then follow the instructions given by the diagnostic tool,
– if the VIN has not been entered (see "Computer identification" on the main screen), select VP010 Enter VIN,
When both these commands have finished:
–switch off the ignition and wait 1minute before switching the ignition on again,
– then check the system faults, and clear any stored faults,
– otherwise, deal with faults that are present and clear the faults in the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
End of operation.IMPORTANT
Thermoplunger faults are displayed during reprogramming.
– DF032 Thermoplunger 1 relay control circuit,
– DF033 Thermoplunger 2 relay control circuit,
– DF034 Thermoplunger 3 relay control circuit,
– DF238 Thermoplunger 3 relay circuit,
– DF239 Thermoplunger 2 relay circuit,
– DF240 Thermoplunger 1 relay circuit.
In this case, configure the thermoplungers using configuration CF030 Thermoplungers.
IMPORTANT
– The injection computer retains the immobiliser code for life.
– The system has no security code.
– It is forbidden to perform tests with computers borrowed from the Parts Department or from another vehicle
which must then be returned.
– These computers are hard-coded.
– If the injection computer appears to be faulty, contact the Techline and refer to the fault finding log.
13B-27
MR-372-J84-13B200$216.mif
V13
13B
DIESEL INJECTION
Fault finding – Fault summary table
WARNING LIGHT MANAGEMENT:
Management of instrument panel warning lights according to the faults notified.
Tool
faultDiagnostic tool titleAssociated
DTCLevel 1 fault
warning light
(Orange
heater plugs
"on" indicator
light)Level 2 fault
warning light
(Red
overheating
warning light)No fault
warning
light onOBD
warning
light lit
DF001Coolant temperature
sensor circuit115 CO.1/CC.0CO.1/
CC.0
DF003Atmospheric pressure
sensor circuit1051.DEF/2.DEF/
3.DEF1.DEF/
2.DEF/
3.DEF
DF004Turbocharging
pressure sensor
circuit235CO.0/CC.1/
1.DEF
DF005Engine speed sensor
circuit335 1.DEF/2.DEF
DF007Rail pressure sensor
circuit190CO.1/CC.0/
1.DEF
DF008Pedal potentiometer
circuit gang 1225CO.0/CC.1/
1.DEF2.DEF
DF009Pedal potentiometer
circuit gang 22120CO.0/CC.1/
1.DEF
DF011Sensor feed voltage
no. 1641 1.DEF/2.DEF1.DEF/
2.DEF
DF012Sensor feed voltage
no. 2651 1.DEF/2.DEF1.DEF/
2.DEF
DF013Sensor supply voltage
no. 3697 1.DEF/2.DEF1.DEF/
2.DEF
DF015Main relay control
circuit685 1.DEF/2.DEF
DF017Pre-postheating unit
control circuit380CC.0/CC.1/CO/
1.DEF
DF025Pre-postheating unit
diagnostic line670 X
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
MR-372-J84-13B200$216.mif
13B-28
MR-372-J84-13B200$216.mif
V13
DIESEL INJECTION
Fault finding – Fault summary table
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
Tool
faultDiagnostic tool titleAssociated
DTCLevel 1 fault
warning light
(Orange
heater plugs
"on" indicator
light)Level 2 fault
warning light
(Red
overheating
warning light)No fault
warning
light onOBD
warning
light lit
DF032Thermoplunger relay 1
control circuit (Vdiag
58, 5C only)1641CO/CC.0/
CC.1/
1.DEF
DF033Thermoplunger relay 2
control circuit (Vdiag
58, 5C only)1642CO/CC.0/
CC.1/
1.DEF
DF034Thermoplunger relay 3
control circuit (Vdiag
58, 5C only)1643CO/CC.0/
CC.1/
1.DEF
DF037Engine immobiliser C167 X
DF038Computer 6066.DEF/8.DEF/
12.DEF1.DEF/2.DEF/
3.DEF/4.DEF/
5.DEF/7.DEF
10.DEF/
11.DEF/
13.DEF/
14.DEF6.DEF
DF039Inlet air temperature
sensor circuit110 CC.0/CO.1
DF040Cylinder 1 injector
circuit201 COCC.1/CC/
1.DEFCO
DF041Cylinder 2 injector
circuit202 COCC.1/CC/
1.DEFCO
DF042Cylinder 3 injector
circuit203 COCC.1/CC/
1.DEFCO
DF043Cylinder 4 injector
circuit204 COCC.1/CC/
1.DEFCO
DF046Battery voltage 5601.DEF/
2.DEF
13B-30
MR-372-J84-13B200$216.mif
V13
DIESEL INJECTION
Fault finding – Fault summary table
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
Tool
faultDiagnostic tool titleAssociated
DTCLevel 1 fault
warning light
(Orange
heater plugs
"on" indicator
light)Level 2 fault
warning light
(Red
overheating
warning light)No fault
warning
light onOBD
warning
light lit
DF061Misfiring on cylinder 3 303 X
DF062Misfiring on cylinder 4 304 X
DF069Impact detected
signal1620 1. DEF
DF070Clutch switch circuit 8301.DEF/
2.DEF
DF086Coolant pump relay
control circuit2600 CO.0/CC.1
DF091Vehicle speed signal 5001.DEF/
2.DEF/
3.DEF/
4.DEF
DF097Camshaft sensor
circuit340 1.DEF/2.DEF
DF118EGR solenoid valve
servo-control409 2.DEF 1.DEF
DF167Thermoplunger relay
circuit1648 1.DEF
DF176 Low-speed fan
assembly circuit
(Vdiag 18, 1C and 20
only)480CO/
CO.0/
CC.1/1.DEF
DF177 High-speed fan
assembly circuit
(Vdiag 18, 1C and 20
only)481CO/
CO.0/
CC.1/1.DEF
DF195Camshaft/engine
speed sensor
consistency16 1.DEF
DF209EGR valve position
sensor circuit486CO.0/
CC.1/
1.DEFCO.0/
CC.1/
1.DEF
13B-31
MR-372-J84-13B200$216.mif
V13
DIESEL INJECTION
Fault finding – Fault summary table
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
*Temp: temperature
*drg: during
*regen: regeneration
*diff: differentialTool
faultDiagnostic tool titleAssociated
DTCLevel 1 fault
warning light
(Orange
heater plugs
"on" indicator
light)Level 2 fault
warning light
(Red
overheating
warning light)No fault
warning
light onOBD
warning
light lit
DF226Damper valve circuit 638CO/CC/
CC.0/CC.1/
1.DEF/
2.DEF/3.DEF
DF238Thermoplunger no. 3
relay circuit (Vdiag 18,
1C and 20 only)1643CO/CO.0/
CC.1/
1.DEF
DF239 Thermoplunger no. 1
relay circuit (Vdiag 18,
1C and 20 only)1642CO/CO.0/
CC.1/
1.DEF
DF240Thermoplunger no. 2
relay circuit (Vdiag 18,
1C and 20 only)1641CO/CO.0/
CC.1/
1.DEF
DF250ESP function C1221.DEF/
2.DEF
DF272EGR valve control
circuit403 1.DEF 2.DEF
DF276Injector code
programming6111.DEF/
2.DEF
DF308Clogged particle filter 1431 X
DF309Particle filter
downstream temp*
sensor544CO.1/
CC.0
DF310Particle filter upstream
temp* sensor2031CC.0/
CO.1CC.0/
CO.1
DF311 Number of
regeneration failures
exceeded (Vdiag 18,
1C and 20 only)1435 X
DF312Speed request 1436 X
13B-55
MR-372-J84-13B200$252.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF015
PRESENT
OR
STOREDMAIN RELAY CONTROL CIRCUIT
1.DEF : Relay cut out too soon
2.DEF : Relay cut out too late
NOTESConditions for applying the fault finding procedure to stored faults:
Only deal with this fault if it is stored.
Special notes:
The supply relay of the injection control unit (50A) is located on a relay plate in the
engine connection unit under the Protection and Switching Unit.
If the fault is present, the level 1 warning light is lit.
Use bornier Elé.1681 or Elé.1590 for any operation on the injection computer
connectors.
Check the Protection and Switching Unit connections (Vdiag 50, 58, 5C only).
Check the injection computer connections.
Repair if necessary.
Check the condition of the battery terminals making sure they are correctly tightened.
Check the condition of the injection supply relay and its mounting.
Check the 5D (5A) + after ignition supply located on the UPC (Protection and Switching Unit) (Vdiag 50, 58, 5C
only).
Repair if necessary.
Check the continuity and absence of interference resistance of connection 3AA between components 120 and
983.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
IMPORTANT!WA R N I N G
If the Protection and Switching Unit (Vdiag 50, 58, 5C only) no longer detects the injection
computer signals, GMV 1 will be actuated until the battery is completely discharged.
In the event that engine cooling fan 1 is not working, GMV 2 will be supplied.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V50_DF015/EDC16_V58_DF015/EDC16_V5C_DF015/EDC16_V18_DF015/EDC16_V1C_DF015/EDC16_V20_DF015
13B-59
MR-372-J84-13B200$252.mif
V13
13B
DIESEL INJECTION
Fault finding – Interpretation of faults
DF032
PRESENT
OR
STOREDTHERMOPLUNGER 1 RELAY CONTROL CIRCUIT
CO: Open circuit
CC.0: Short circuit to earth
CC.1 : Short circuit to + 12 V
1.DEF: Inconsistent signal
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
– the ignition is switched on,
– with the engine running,
– actuator command AC063 Thermoplunger no. 1 relay.
If faults DF033 “Thermoplunger relay 2 control circuit” and DF034
“Thermoplunger relay 3 control circuit” appear, ignore them and go straight to
configuration CF030 “Thermoplunger configuration”.
Special notes:
Use bornier Elé. 1681 for all operations on the engine management computer
connectors.
check the engine management computer connections.
Check the thermoplunger connections, component code 898.
Repair if necessary.
Check for + 12 V after ignition supply on connections BP27 and BP35 of component 1550.
If there is no + 12 V supply, refer to the interpretation of fault DF015 Main relay control circuit.
Repair if necessary.
Check the continuity and absence of interference resistance of connection 3JA between components 120
and 1550.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Using a test light, check the supply by running command AC063 Thermoplunger no. 1 relay on connection 3JB
between components 898 and 1550.
Measure the resistance of the thermoplunger, component code 898.
Replace the thermoplunger, component code 898 if the resistance is greater than 2 Ω.
Replace the water heater interface unit if necessary.
Using a test light, check that the water heater interface unit is properly earthed by running command AC063
Thermoplunger no. 1 relay on connection 3JA between components 120 and 1550.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V50_DF032/EDC16_V58_DF032/EDC16_V5C_DF032EDC16
Program No.: C1
Vdiag No.: 50, 58, 5C
13B-60
MR-372-J84-13B200$252.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag No.: 50, 58, 5C
13B
DF033
PRESENT
OR
STOREDTHERMOPLUNGER 2 RELAY CONTROL CIRCUIT
CO: Open circuit
CC.1: Short circuit to + 12 V
CC.0: Short circuit to earth
1.DEF: Inconsistent signal
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
– the ignition is switched on,
– with the engine running,
– actuator command AC064 Thermoplunger no. 2 relay.
If faults DF032 “Thermoplunger relay 1 control circuit” and DF034
“Thermoplunger relay 3 control circuit” appear, ignore them and go straight to
configuration CF030 “Thermoplunger configuration”.
Special notes:
Use bornier Elé. 1681 for all operations on the engine management computer
connectors.
check the engine management computer connections.
Check the thermoplunger connections, component codes 1072 and 1073.
Repair if necessary.
Check for + 12 V after ignition supply on connections BP27 and BP35 of component 1550.
If there is no + 12 V supply, refer to the interpretation of fault DF015 Main relay control circuit.
Repair if necessary.
Check the continuity, absence of interference resistance and insulation to earth of connection 3JAA
between components 120 and 1550.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check for + 12 V after ignition supply on connection 3JC between components 1550 and 1072 and on
connection 3JD between components 1550 and 1073.
Measure the resistance of the thermoplungers, component codes 1072 and 1073.
Replace the thermoplungers, component codes 1072 or 1073 if the resistance is greater than 2 Ω.
Replace the water heater interface unit if necessary.
Using a test light, check that the water heater interface unit is properly earthed on connection 3JAA between
components 120 and 1550.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V50_DF033/EDC16_V58_DF033/EDC16_V5C_DF033