13B-190
MR-372-J84-13B200$504.mif
V13
EDC16
Program No: C1
Vdiag No: 18, 1C, 20DIESEL INJECTION
Fault finding – Interpretation of statuses13B
ET144
HIGH-SPEED FAN ASSEMBLY RELAY CONTROL
STATUS DEFINITIONACTIVE: This status indicates that the high-speed fan assembly relay is actuated.
INACTIVE: This status indicates that the high-speed fan assembly relay is not
actuated.
ACTIVE
When the coolant reaches 99°C, the diesel computer activates the high-speed fan
assembly relay and status ET144 becomes ACTIVE.
The relay then supplies the fan assembly and the cooling fan begins to turn.
Run command AC039 High-speed fan unit relay and visually check that the cooling
fan is turning. If this is not the case, carry out the following operations:
– check the condition of fuse FM15 (60A) and the motor relay R10,
– disconnect the fan unit relays, check their operation and the condition of the
connections,
– repair if necessary,
– check for a + 12 V on connection 49B of components 597 and 262, when the high-
speed relay is actuated.
Check the continuity and the absence of interference resistance on the following
connections:
–Connection codes 3JP and 49B between components 120, 957 and 262.
If the connection or connections are faulty and there is a repair method (see Technical
Note 6015A, Repairing electrical wiring, Wiring: Precautions for repair), repair the
wiring, otherwise replace it.
INACTIVEIf the engine temperature is less than 99°C, the engine cooling fan cannot switch on
and the high-speed fan assembly relay should not be actuated.
Status ET144 becomes INACTIVE when the control relay and the engine cooling fan
are not supplied.
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
EDC16_V18_ET144/EDC16_V1C_ET144/EDC16_V20_ET144
13B-191
MR-372-J84-13B200$504.mif
V13
13B
DIESEL INJECTION
Fault finding – Interpretation of statuses
ET205
ET206
ET207
THERMOPLUNGER NO. 1, 2, 3 RELAY CONTROL
STATUS DEFINITIONACTIVE: This status indicates that the control of thermoplunger relay no. 1, no.2 and
no. 3 is active.
INACTIVE: This status indicates that the control of thermoplunger relay no. 1, no.2 and
no. 3 is not active.
NOTESSpecial notes:
Only perform these tests if the statuses do not correspond with the system
programming functions.
Conformity check with the engine stopped and the ignition on, or engine running, and engine coolant
temperature > 80°C
ACTIVE
Statuses ET205, ET206, ET207 are ACTIVE when:
– the engine has been started,
– and the engine coolant temperature is low (< 15°),
– and the air temperature is low (< 5°).
This program allows the engine coolant to be heated and to enable the passenger
compartment to be heated.
To control the operation of the thermoplunger relays, run the following commands:
– AC063 Heating element no.1 relay.
– AC064 Heating element no.2 relay.
– AC031 “Heating element relay no.3”.
In the event of a fault, refer to the interpretation of faults:
– DF032 “Thermoplunger no. 1 relay control circuit”
– DF033 “Thermoplunger no. 2 relay control circuit”
– DF034 “Thermoplunger no. 3 relay control circuit”.
INACTIVEStatuses ET205, ET206 and ET207 are INACTIVE with the ignition on and the engine
stopped, or when the engine is warm.
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
EDC16_V50_ET205/EDC16_V58_ET205/EDC16_V5C_ET205/EDC16_V18_ET205/EDC16_V1C_ET205/EDC16_V20_ET205/
EDC16_V50_ET206/EDC16_V58_ET206/EDC16_V5C_ET206/EDC16_V18_ET206/EDC16_V1C_ET206/EDC16_V20_ET206/
EDC16_V50_ET207/EDC16_V58_ET207/EDC16_V5C_ET207/EDC16_V18_ET207/EDC16_V1C_ET207/EDC16_V20_ET207 EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B-238
MR-372-J84-13B200$612.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of parameters
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
PR058
PR059
CONTINUED
Sensor electrical conformity.
With the flowmeter disconnected, check the insulation to earth of connection 3FB of component 799.
Check the + 12 V after relay supply of connection 3B between components 120 and 799.
If any of the connections are faulty and there is a repair method (see Technical Note 6015A, Electrical wiring
repair, Wiring: precautions for repairs), repair the wiring; otherwise replace the wiring.
Measure the resistance between connections 3ABQ and 3DW of component 799.
Replace the air flowmeter if the resistance is not approximately:
9716 Ω < PR058 or PR059 < 9689 Ω - 10°C
5497 Ω < PR058 or PR059 < 6051 Ω at + 0°C
3553 Ω < PR058 or PR059 < 3875 Ω at + 10°C
2353 Ω < PR058 or PR059 < 2544 Ω at + 20°C
1612 Ω < PR058 or PR059 < 1730 Ω at + 30°C
111 4 Ω < PR058 or PR059 < 1186 Ω at + 40°C
795 Ω < PR058 or PR059 < 839 Ω at + 50°C
568 Ω < PR058 or PR059 < 598 Ω at + 60°C
418 Ω < PR058 or PR059 < 436 Ω at + 70°C
311 Ω < PR058 or PR059 < 321 Ω at + 80°C
234 Ω < PR058 or PR059 < 242 Ω at + 90°C
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-256
MR-372-J84-13B200$648.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of parameters
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
PR132
CONTINUED
Sensor electrical conformity.
Test the air inlet circuit (from the air filter inlet to the inlet manifold tracts,
apply test 4 Turbocharged air inlet circuit check):
– air filter unit inlet not blocked and filter not clogged,
–visual inspection only, run test 4 Turbocharged air inlet circuit check for ALP2 Starting difficult or
impossible,
– oil vapour recirculation circuit connected correctly,
–absence of leaks or blockages in the low and high pressure air circuits: ducts, presence and tightness of the
mounting clips, mounting of the turbocharging pressure sensor, intercooler, etc.
– check that the damper valve is not jammed.
Carry out the necessary repairs.
Check the electrical conformity of the air flowmeter:
Check the + 5 V supply to the air flowmeter on connection 3KJ between components 120 and 799.
Check the + 12 V after relay supply to the air flowmeter on connection 3B between components 120 and 799.
Check the continuity and the absence of interference resistance on the following connections:
– connection code 3DV,
– connection code 3DW.
Between components 120 and 799.
If any of the connections are faulty and there is a repair method (see Technical Note 6015A, Electrical wiring
repair, Wiring: precautions for repairs), repair the wiring; otherwise replace the wiring.
With the flow meter connected, the vehicle ignition on and engine stopped:
Measure the voltage between connections 3DV and 3DW between components 120 and 799.
Replace the air flowmeter if its voltage is not approximately 0.5 V < PR073 Air flowmeter supply voltage < 0.7 V.
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-291
MR-372-J84-13B200$720.mif
V13
13B
DIESEL INJECTION
Fault finding – Command summary table
Tool command Diagnostic tool title
SC001Write saved data
SC002Enter injector codes
SC003Save computer data
SC017Particle filter regeneration
SC036Reinitialise programming
CF030Thermoplungers
RZ005Programming
RZ007Fault memory
RZ034Computer memory
LC009Air conditioning
LC056Thermoplungers
LC065Water in diesel fuel sensor
LC120Cruise control
LC121Speed limiter
VP010Enter VIN
AC001Preheating unit
AC004Turbocharging solenoid valve
AC011Rail pressure regulator
AC012Damper valve
AC031Thermoplunger no. 3 relay (Vdiag 58 only)
AC038Low-speed fan assembly relay (Vdiag 18, 1C, 20 only)
AC039High-speed fan assembly relay (Vdiag 18, 1C, 20 only)
AC063Thermoplunger no. 1 relay (Vdiag 58 only)
AC064Thermoplunger no. 2 relay (Vdiag 58 only)
AC195Electric coolant pump
MR-372-J84-13B200$720.mif
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B-299
MR-372-J84-13B200$756.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of commands
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
CF030
HEATING ELEMENTS
NOTEScarry out this command:
– after reprogramming the injection computer or
– after replacing the computer, without the possibility of using scenario SC003 Save
computer data before reprogramming to save the computer data.
To run this command, select scenario CF030 on the CLIP tool.
Important, configure the vehicle without thermoplungers, only if faults DF032 Thermoplunger relay control
circuit 1, DF033 Thermoplunger relay control circuit 2 and DF034 Thermoplunger relay control circuit 3
are present.
After having carried out the computer configuration, it is essential to clear the faults using command RZ007 Fault
memory.
EDC16_V50_CF030/EDC16_V58_CF030/EDC16_V5C_CF030/EDC16_V18_CF030/EDC16_V1C_CF030/EDC16_V20_CF030
13B-302
MR-372-J84-13B200$756.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of commands
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
AC001
PRE-POSTHEATING UNIT
NOTESThis command is only run if fault DF025 Preheating unit diagnostic line or DF017
Preheating unit control circuit is present or stored and if no other faults are present.
Refer to the Wiring Diagrams Technical Note for the vehicle to locate the fuses and
relays concerned.
Switch on the ignition and connect the diagnostic tool.
with the pre-postheating unit connected:
– connect the negative terminal of the voltmeter to connection 3FF of component 257,
– connect the positive terminal of the voltmeter to the + 12 V battery,
– run command AC001.
If the voltmeter does not indicate the battery voltage while the command is running (ten 1-second ON/OFF
cycles):
1- Check the condition of the preheating unit supply fuse F01 (70A).
Replace it if necessary.
2- Check the continuity and the absence of interference resistance of the following connections:
– connection code 3FF,
– connection code 3FY.
Between components 120 and 257.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Repair if necessary.
3- Check the connections on the preheating unit, heater plugs and injection computer.
Repair if necessary.
4- Measure the resistance of the heater plugs. If this resistance is greater than 2 Ω, replace the faulty plug(s).
5- Check the continuity and the absence of interference resistance between the following connections:
– connection code 37AB,
– connection code 37Z,
– connection code 37AC,
– connection code 37AA.
Between components 257, 680, 681, 682 and 683.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
6- Check for + 12 V on connectionBP35 of component257.
if the fault is still present, replace the preheating unit
EDC16_V50_AC001/EDC16_V58_AC001/EDC16_V5C_AC001/EDC16_V18_AC001/EDC16_V1C_AC001/EDC16_V20_AC001
13B-303
MR-372-J84-13B200$756.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of commands
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
AC004
TURBOCHARGING SOLENOID VALVE
NOTESthis command is used to check the turbocharging circuit.
This command checks that the turbocharger and the control circuit are working properly.
Introduction
1- check the sealing of the high-pressure air circuit:
Pipes not joined or pierced, pressure sensor disconnected or poorly fitted (seal present), intercooler pierced. To
check the intercooler: with the vehicle stopped, stabilise the engine speed between 3500 rpm < X < 4000 rpm
and check that there are no leaks.
Check the resistance of the turbocharging pressure relief solenoid valve between connections 3FB and 3MG.
Replace the solenoid valve if its resistance is not: 14.7 Ω < X < 16.1 Ω at 20°C.
Check the injection computer connections.
Check the continuity and absence of interference resistance of connection 3MG between components 120
and 1475.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check for + 12 V after relay on connection 3FB of component 1475.
2- turbocharger control circuit check
– with the engine stopped, check that the control rod is (in the rest position the control rod is retracted),
– start the engine and check that the control rod disengages and pulls on the turbocharger geometry (when the
engine is stopped, the control rod should return to the rest position).
– if the control rod does not move correctly, carry out the following checks:
1) Vacuum pressure command check:
– Disconnect the solenoid valve inlet hose and connect it to a pressure gauge.
– Start the engine and run it at a stable idle speed.
– if the vacuum is not between 700 mbar < X < 900 mbar, check the vacuum circuit from the vacuum pump.
– Stop the engine, reconnect the inlet hose and go to step no. 2.
2) Solenoid valve control check:
– Disconnect the solenoid valve outlet hose.
– Start the engine and run it at a stable idle speed.
– Place your hand on the solenoid valve and block the outlet union with your thumb.
– If there is no perceptible vibration of the solenoid valve, check that the computer output is working correctly
(step 5) and check solenoid valve operation:
– Connect the pressure gauge to the solenoid valve outlet union.
– Start the engine and run it at a stable idle speed.
if the vacuum is not between 700 mbar < X < 900 mbar, replace the solenoid valve.
EDC16_V50_AC004/EDC16_V58_AC004/EDC16_V5C_AC004/EDC16_V18_AC004/EDC16_V1C_AC004/EDC16_V20_AC004