13B-97
MR-372-J84-13B200$324.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF059
PRESENT
OR
STOREDCOMBUSTION MISFIRES ON CYLINDER 1
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present, engine performance is reduced and engine instabilities may
occur.
Priority when dealing with a number of faults:
Deal with fault DF040 Cylinder 1 injector circuit first, if it is present or stored.
Check that the IMA code for injector no. 1 has been entered correctly and that it matches the code marked on
the corresponding injector.
Enter the code to the unprogrammed/incorrectly programmed injector, if necessary.
Refer to the interpretation of command SC002 Enter injector codes (see Interpretation of commands).
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
When dealing with a number of misfiring faults, check the fuel conformity by running test 11 Diesel fuel
conformity check.
Visually inspect the return pipe of injector no. 1.
Repair if necessary.
If the fault is still present, run test 9 Poor injector operation.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V50_DF059/EDC16_V58_DF059/EDC16_V5C_DF059/EDC16_V18_DF059/EDC16_V1C_DF059/EDC16_V20_DF059
13B-98
MR-372-J84-13B200$324.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF060
PRESENT
OR
STOREDMISFIRING ON CYLINDER 2
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present, engine performance is reduced and engine instabilities may
occur.
Priority when dealing with a number of faults:
Deal with fault DF041 Cylinder 2 injector circuit first, if it is present or stored.
Check that the IMA code for injector no. 2 has been entered correctly and that it matches the code marked on
the corresponding injector.
Enter the code to the unprogrammed/incorrectly programmed injector, if necessary.
Refer to the interpretation of command SC002 Enter injector codes (see Interpretation of commands).
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
When dealing with a number of misfiring faults, check the fuel conformity by running test 11 Diesel fuel
conformity check.
Visually inspect the injector no. 2 return pipe.
Repair if necessary.
If the fault is still present, run test 9 Poor injector operation.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V50_DF060/EDC16_V58_DF060/EDC16_V5C_DF060/EDC16_V18_DF060/EDC16_V1C_DF060/EDC16_V20_DF060
13B-99
MR-372-J84-13B200$324.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF061
PRESENT
OR
STOREDMISFIRING ON CYLINDER 3
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present, engine performance is reduced and engine instabilities may
occur.
Priority when dealing with a number of faults:
Deal with fault DF042 Cylinder 3 injector circuit first, if it is present or stored.
Check that the IMA code for injector no. 3 has been entered correctly and that it matches the code marked on
the corresponding injector.
Enter the code to the unprogrammed/incorrectly programmed injector, if necessary.
Refer to the interpretation of command SC002 Enter injector codes (see Interpretation of commands).
Check the engine compression.
Repair if necessary.
Check the valve clearances and adjust them if necessary.
When dealing with a number of misfiring faults, check the fuel conformity by running test 11 Diesel fuel
conformity check.
Visually inspect the injector no. 3 return pipe.
Repair if necessary.
If the fault is still present, run test 9 Poor injector operation.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V50_DF061/EDC16_V58_DF061/EDC16_V5C_DF061/EDC16_V18_DF061/EDC16_V1C_DF061/EDC16_V20_DF061
13B-100
MR-372-J84-13B200$324.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF062
PRESENT
OR
STOREDMISFIRING ON CYLINDER 4
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present, engine performance is reduced and engine instabilities may
occur.
Priority when dealing with a number of faults:
Deal with fault DF043 Cylinder 4 injector circuit first, if it is present or stored.
Check that the IMA code for injector no. 4 has been entered correctly and that it matches the code marked on
the corresponding injector.
Enter the code to the unprogrammed/incorrectly programmed injector, if necessary.
Refer to the interpretation of command SC002 Enter injector codes (see Interpretation of commands).
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
When dealing with a number of misfiring faults, check the fuel conformity by running test 11 Diesel fuel
conformity check.
Visually inspect the injector no. 4 return pipe.
Repair if necessary.
If the fault is still present, run test 9 Poor injector operation.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V50_DF062/EDC16_V58_DF062/EDC16_V5C_DF062/EDC16_V18_DF062/EDC16_V1C_DF062/EDC16_V20_DF062
13B-319
MR-372-J84-13B200$828.mif
V13
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5CDIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP 2 Starting difficult (or impossible)
NOTESBefore dealing with this customer complaint, check that there are no faults, and
the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
Is it difficult or impossible to start the engine?
PART A:
Check the engine earths.
Ensure that the engine speed reaches 250 rpm with the starter motor, as displayed on the parameter screen (PR055
Engine speed).
If the engine speed is less than 250 rpm, refer to Technical Note 6014A, Checking the charging circuit.
If the engine speed shown on CLIP is zero and the engine is running, check the resistance of the engine speed
sensor between connections 3BG and 3BL of component 149:
Replace the sensor if its resistance is not 510 Ω < X < 850 Ω at 20°C
Check the continuity of the following connections:
– connection codes 3BG and 3BL between components 120 and 149.
Check the conformity of the engine earths (oxidation, tightness, etc.).
Check the mounting, the gap (if necessary refer to the information in the workshop repair manual for the vehicle) and
the condition of the sensor (overheating).
Replace if necessary.
Check the synchronisation of the camshaft sensors and the engine speed sensors with the display of ET238
Synchronisation.
If synchronisation is not active, refer to the checks described in DF195 Camshaft/engine speed consistency.
check the fuel circuit sealing.
If the fault is still present, see DF053 Rail pressure regulation function 2.DEF, step 4.
Check that the heater plugs are actuated using the AC001 Preheating unit command.
Check the sealing and condition of the inlet circuit: run Test 4 Turbocharged air inlet circuit check and follow the
associated fault finding procedure.
Check that there are no foreign bodies on the flowmeter grille: run Test 5 Air flowmeter and follow the associated
fault finding procedure.
Check the position of the exhaust gas recirculation valve.
Check that the exhaust is not blocked: run Test 1 Exhaust pipe check and follow the associated fault finding
procedure.
Check the consistency of the signal from the engine coolant temperature sensor.
Check the operation of the pressure regulator (see AC011 Rail pressure regulator).
Check the operation of the injectors (excessive return leak, clogging, seizing): run Test 9 Poor injector operation.
Check the engine timing (and the position of the high pressure pump sprocket).
Check the balance of the compressions, according to the power consumption during the starting phase
(Compression test menu on the CLIP Technic tool or using a compression gauge)
after the operation, clear the faults caused by disconnecting the regulator and the heater plugs.
End of part AImpossible
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V50_ALP2/EDC16_V58_ALP2/EDC16_V5C_ALP2/EDC16_V18_ALP2/EDC16_V1C_ALP2/EDC16_V20_ALP2
13B-323
MR-372-J84-13B200$828.mif
V13
DIESEL INJECTION
Fault finding – Fault Finding Chart
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
ALP 4
CONTINUED
Check the injector operation: run test 9.
If the fault is still present
Check the conformity of the accelerator pedal position sensor, the brake pedal sensor, the atmospheric pressure
sensor, the exhaust gas recirculation valve and the damper valve.
Check the consistency of the signal: of the air flowmeter, of the engine coolant temperature sensor, of the fuel
temperature sensor and of the engine speed.
Check the connections, continuity and absence of interference resistance on the air flow sensor (run DF056 Air
flow sensor circuit, 2.DEF), the engine coolant temperature sensor (run DF001 Coolant circuit, 1.DEF), and
the engine speed (run DF195 Engine speed / camshaft sensor consistency, 2.DEF).
Check:
– That the diesel filter is not clogged (for the test, see DF053 Rail pressure regulation function 2.def).
– That there are no leaks on the high and low pressure diesel circuits, run Test 4 Turbocharged air inlet circuit
check.
– That the oil vapour rebreathing system is connected.
– The flow regulator (jammed / seized), apply the interpretation of command AC011 Rail pressure regulator.
– Check the timing setting (and the position of the high pressure pump pinion)
– Check the engine compressions (cylinder compression balance with the Compression test function on the
CLIP Technic tool).
– Measure the engine compressions with the special tool
– If the fault is still present, contact the techline.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
13B-324
MR-372-J84-13B200$828.mif
V13
DIESEL INJECTION
Fault finding – Fault Finding Chart
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
ALP 5 Irregular engine operation
NOTESBefore dealing with this customer complaint, check that there are no faults, and
the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
If the engine races during gear changes, check, if there is a floor carpet, that this is not blocking the accelerator
pedal, the brake pedal or the clutch pedal, then check the conformity of the clutch switch and the conformity of the
accelerator pedal sensor when the pedal is released. Measure the resistance of the engine speed sensor
between connections 3BG and 3BL of component 149:
Replace the sensor if its resistance is not 510 Ω < X < 850 Ω at 20°C.
Check the continuity of the following connections:
– connection code 3BG,
– connection code 3BL.
between components 120 and 149.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the conformity of the engine earths (oxidation, tightness, etc.).
Check the mounting, air gap (check that the engine speed sensor – flywheel gap is correct: 0.5 < X < 1.8 mm)
and the condition of the sensor (heating).
Replace if necessary.
Low pressure circuit check.
– Check the pressure regulating solenoid valve using part B of ALP7 Rough idle.
~ 1600 bar with full load on the accelerator.
– Apply the procedure used for checking the air flow (see “conformity check”).
– Check the turbocharger:
–Run Test 2 Air line at the turbocharger.
–Run Test 6 Turbocharger control solenoid valve check.
–Run Test 7 Turbocharger.
– Apply the procedure used for checking the hydraulic circuit (see conformity check).
If the fault is still present:
Check the balance of the cylinders using the CLIP Technic function, Compression test physical measurements
icon.
Check the engine compressions with the special tool, if necessary.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V50_ALP5/EDC16_V58_ALP5/EDC16_V5C_ALP5/EDC16_V18_ALP5/EDC16_V1C_ALP5/EDC16_V20_ALP5
13B-327
MR-372-J84-13B200$828.mif
V13
DIESEL INJECTION
Fault finding – Fault Finding Chart
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
ALP 7 Rough idle
NOTESBefore dealing with this customer complaint, check that there are no faults, and
the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
Check the sealing and condition of the inlet circuit by running Test 4 Turbocharged air inlet circuit check
Check the low pressure circuit
check the engine parameters:
– Check the update of the engine management computer calibration (last calibration).
– Check the conformity of the IMA codes (using the Identification screen on the Clip diagnostic tool).
– Check the charging circuit (see Technical Note 6014A Checking the charging circuit)
– To ensure the conformity of the engine speed signal, check:
* the wiring,
* the position of the flywheel and the condition of the flywheel teeth.
* the position and tightness of the engine speed sensor.
– Check the fuel flow correction from station to station, run Test 9 Poor injector operation.
Check the connections and wiring of the injectors.
Check the connections and wiring of the engine management computer to the injectors.
Repair if necessary.
Check the high pressure circuit (external leaks) (see the end of ALP6 Fuel circuit external leaks)
Check the timing setting (and the position of the high pressure pump pinion)
Check the lower engine:
– Check the compressions using the CLIP Technic diagnostic tool, Compression test or the special tool.
– Only check the engine stand if there is noise or excessive vibration when idling.
If the checks are correct, contact the Techline.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V50_ALP7/EDC16_V58_ALP7/EDC16_V5C_ALP7/EDC16_V18_ALP7/EDC16_V1C_ALP7/EDC16_V20_ALP7