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V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 5 Irregular engine operation
NOTESBefore dealing with this customer complaint, check that there are no faults,
and the conformity (or otherwise) of the parameters and statuses using
the diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
If the engine bucks or races during gear changes, check the conformity of the clutch switch.
If the fault is still present:
– Ensure that the correct fuel is being used. Run test 5 Diesel fuel conformity check.
– Check the low pressure diesel circuit priming.
– Check the conformity of the low-pressure circuit connections.
– Check the conformity of the diesel filter and that it is not saturated with water (replace the filter if necessary).
– Check that there are no air bubbles between the filter and the high pressure pump.
– Check the conformity of the rail pressure (warm engine):
± 25 bar around the rail pressure value at idle speed, (the minimum to maximum variations in the rail
pressure at idle speed should not exceed 50 bar).
approximately 1350 bar under load with foot hard down on the accelerator.
In the event of a fault, apply the interpretation of command AC011 Rail pressure regulator.
Check the conformity of the air flow, apply the interpretation of parameter PR132 Air flow.
If the fault is still present:
– Check the injector operation using Test 1 Injector test.
– Check cylinder balancing using the CLIP function, Compression test physical measurement icon.
– Check engine compression where necessary.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V44_ALP5 / EDC16_V48_ALP5 / EDC16_V4C_ALP5EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
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13B-210
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V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 6 Rough idle
NOTESBefore dealing with this customer complaint, check that there are no faults,
and the conformity (or otherwise) of the parameters and statuses using
the diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
Check the seal and condition of the inlet circuit.
Check the low pressure circuit.
Check the engine parameters:
– Check the update of the engine management computer calibration (last calibration).
– Check the conformity of the IMA* codes (using the Identification screen on the Clip diagnostic tool).
– Check the charging circuit (see Technical Note 6014A Checking the charging circuit)
– To check the conformity of the engine speed signal, check:
– The wiring.
– The flywheel position and the condition of the flywheel teeth.
– The position and tightness of the engine speed sensor.
– Check the fuel flow correction at each individual injector, run test 1 Injector test.
Check the connections and wiring of the injectors.
Check the connections and wiring of the engine management computer to the injectors.
Repair if necessary.
Check the high pressure circuit (external leaks).
Check the engine timing (and the position of the high pressure pump sprocket).
Check the lower engine:
– Check the compressions using the Compression Test on the CLIP Technic diagnostic tool or the special tool.
– Check the engine mounts only if there is noise or excessive vibrations at idle speed.
If the checks are correct, contact the Techline.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V44_ALP6 / EDC16_V48_ALP6 / EDC16_V4C_ALP6EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
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13B-211
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V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 7 Oil leaks from the turbocharger
NOTESBefore dealing with this customer complaint, check that there are no faults,
and the conformity (or otherwise) of the parameters and statuses using
the diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
Check the area around the turbocharger
Note:
An oil leak does not correspond always to a turbocharger fault, the oil leak can arise from the area around
the turbocharger.
Depending on the vehicle type, the best visual access will be either from above or from below.
1-Do not start the engine.
Check the area around the turbocharger and identify the origin of the leaks.
Clean the oil traces on the turbocharger.
2- Start the engine and let it warm up for several minutes.
IMPORTANT
If the air filter was removed previously, refit it before starting the engine (risks foreign matter entering the air inlet
circuit).
Accelerate with no load several times, progressively increasing the duration before releasing the accelerator
pedal.
Visually inspect the exterior condition of the fuel supply pipes and the turbocharger oil return and the area
around it.
Identify the origin of the leaks.
Is an oil leak present at the air compressor inlet or outlet?
YES
NO
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V44_ALP7 / EDC16_V48_ALP7 / EDC16_V4C_ALP7EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
Page 212 of 236
13B-212
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V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 7
CONTINUED 1
Check the air compressor inlet or outlet
Check for a loose interface (inlet or outlet) that is
the cause of the air leak.
Note:
It is normal to find oil traces inside the pipes at
the turbocharger inlet or outlet, because the air
entering the compressor is laden with oil from
the engine rebreathing circuit.
Is the suspected interface properly tightened?
YES
Replace the pipe concerned (see MR 364 (Mégane II) or 370 (Scénic II), Mechanical, 12B, Turbocharging).
NOTighten the interface or the concerned pipe.
End of procedure.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
Page 213 of 236
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V10
DIESEL INJECTION
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ALP 7
CONTINUED 2
Is an oil leak present only at the casing of the compressor section?
YES
The turbocharger is not faulty. The oil leak is from
another engine component and the oil is flowing
onto the turbocharger.
NO
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
C
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
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V10
DIESEL INJECTION
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ALP 7
CONTINUED 3
Is an oil leak present at the turbocharger oil supply inlet or outlet?
YESNO
Check the turbocharger oil supply inlet
and outlet.
Check for a loose interface (inlet or outlet) that is
the cause of the oil leak.
Is the suspected interface properly tightened?
YES
Replace only the seal or the pipe of the section concerned (see MR 364 (Mégane II) or 370 (Scénic II),
Mechanical, 12B, Turbocharging).
Is an oil leak present at the interfaces of the turbine casing and the exhaust pipes?
YES
The turbocharger is not faulty. Another engine fault is probably present.
Mark the component that is the source of the leak and refer to the repair manual (see MR 364 (Mégane II)
or 370 (Scénic II), 10A Engine and peripherals).
NORetighten or the pipe concerned.
End of procedure.
NO
End of procedure.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
C
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
Page 215 of 236
13B-215
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V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 8 Turbocharger noise
Note:
Pay close attention to faulty components that might result in unjustified replacement of the turbocharger.
For example, whistling does not necessarily indicate damage to the turbocharger (this could be coming from
the exhaust, the timing, the gearbox, etc.).
Move on to the Noise fault finding Technical Note ALP Turbocharger Noises Technical Note 5164A.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V44_ALP8 / EDC16_V48_ALP8 / EDC16_V4C_ALP8EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
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V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 9 Exhaust fumes
Run test 2 Air line at the turbocharger.
Run test 3 Turbocharger control solenoid valve check
Is the vehicle equipped with a particle filter?
NO
Start the engine and warm it up at idle speed for
10 minutes.
IMPORTANT
If the air filter was removed previously, refit it before
starting the engine (risks foreign matter entering
the air inlet circuit).
Perform several rapid and brief accelerations under
no load.
Note:
The presence of smoke is often normal.
The quantity, density, colour and persistence
of the smoke are the important factors.
Is the exhaust outlet producing abnormal
smoke?
YES
Consult test 4 Turbocharger.
YES
Perform the fault finding of the "particle filter"
function, refer to the TESTS or corresponding
ALP.
NOThe turbocharger is not faulty. Another engine
fault is probably present. Consult the TEST
or the corresponding ALP.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V44_ALP9 / EDC16_V48_ALP9 / EDC16_V4C_ALP9
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C